Or-Fab 83241 Installation Instructions Manual
Hd front winch bumper for jeep cherokee xj 2007; jeep cherokee xj 2008; jeep cherokee xj 2009; jeep cherokee xj 2010; jeep cherokee xj 2011; jeep cherokee xj 2012; jeep cherokee xj 2013; jeep cherokee xj 2014; jeep cherokee xj 2015; jeep cherokee xj 2016;
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Table of Contents
INSTALLATION INSTRUCTIONS
WARNINGS/CAUTIONS
Before you install this kit, read and understand
all instructions, warnings, cautions, and notes in
this instruction sheet and in the vehicle owner's
manual.
Proper installation of this kit requires knowledge
of the factory recommended procedures for removal
and installation of original equipment components.
We recommend that the factory shop manual and
any special tools needed to service your vehicle
be on hand during the installation. Installation of
this kit without proper knowledge of the factory
recommended procedures may affect the perfor-
mance of these components and the safety of the
vehicle. We strongly recommend that a certified
mechanic familiar with the installation of similar
components install this kit.
Many states and municipalities have laws
restricting bumper heights and "type". Consult
state and local laws to determine if the changes
you intend to make to the vehicle comply with
the law.
Always wear eye protection when operating
power tools.
Before you install this kit, block the vehicle tires
to prevent the vehicle from rolling.
OR-FAB Inc. recommends using the Loctite supplied
in the kit on the threads of all kit nuts and bolts
unless specified otherwise in these instructions.
If parts are missing from kit, please be prepared
to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
421 MAIN STREET, RIVERSIDE CA, 92501
JEEP Cherokee XJ-MJ HD Front Winch
Bumper
2007-2017
Item
1984-2001
1984-2001 W/ HOOP
1984-2001 ROCK-COMP
BEFORE STARTING INSTALLATION
NOTE
Kit parts are prefaced by the word kit
1. Carefully read all warnings and instructions
completely before beginning.
2. Verify all parts have been received in this kit
by checking the parts list at the end of this
document.
3. Only install this kit on the vehicle for
which it is specified. If anytime during
the installation you encounter something
different from what is outlined in the
instructions, call technical support at the
number below.
NOTE
OR-FAB HD front winch bumper will ONLY mount
8000lb (WARN M8000). low profile remote winches.
9500lb. winches will fit with minor modifications to
4. Special tools needed:
a. Die grinder or similar tool capable of cut-
ting metal and plastic.
b. 7/32 drill bit
ENGINE COMPARTMENT
1. Disconnect both battery cables. Disconnect
negative cable first, then positive cable.
|
UNITED STATES
and appear in bold print.
the lower core support depending on size.
|
(951)-680-9595
Kit No.
83240
83241
83248
WWW.ORFAB.COM
|
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Table of Contents
Summary of Contents for Or-Fab 83241
- Page 1 NOTE Always wear eye protection when operating power tools. OR-FAB HD front winch bumper will ONLY mount 8000lb (WARN M8000). low profile remote winches. Before you install this kit, block the vehicle tires 9500lb. winches will fit with minor modifications to to prevent the vehicle from rolling.
- Page 2 Prepare to Install Kit d. Remove six bolts and bumper from vehicle. Front of Vehicle Front Bumper 1. Bumper Bolts a. 1997-2001 Models: Remove push clips and pull back wheel well liner from front bumper. Wheel Well Push Clip Front Bumper b.
- Page 3 g. 1997-2001 Models: Remove two bolts, two 3. 1984-1996 Models: Lower valence & fender flares nuts, and bumper corner cover from bumper. a. Remove five screws from lower valence and core support. Front Bumper Core Support Bolts & Nuts Screws Bumper...
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Page 4: Engine Compartment
4. Remove three steering box bolts and washers from driver side unibody and steering box. WARNING Vacuum fittings and lines may have become brittle over Bolts & time. Use care when handling fittings and vacuum Washers lines. If necessary, use lengths of kit line (vacuum) in place of cracked or damaged vacuum line. - Page 5 Front of Vehicle Install vacuum reservoir onto two kit brackets (2” step) with two factory c-clips and bolts. DO NOT TIGHTEN. 1. Air temp sensor C-Clips & a. Remove bolt and sensor from core support. Bolts Install bolt back into core support. Vacuum...
- Page 6 a. Position kit corner (driver) onto kit bumper 2. Gap guard (center) and using kit corner (driver) as a guide, mark fender approximately 1” below side a. Install kit gap guard, dull side out, onto core marker. support with two kit clips (push) through top driver and passenger holes of kit gap guard and corresponding holes in core support.
- Page 7 (7/16” x 4-1/2”) NOTE and three washers. DO NOT TIGHTEN. OR-FAB Inc. HD front winch bumper will ONLY mount 8000lb. “low profile” remote winches. 9500lb. winches c. Install two kit bolts (1/2” x 1-1/2”), two kit wash- will fit with minor modifications to the lower core support.
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Page 8: Back Side
d. Install five kit bolts (1/2” x 1-1/2”), five kit wash- c. Install bracket onto vehicle with bolt. DO NOT ers (1/2” SAE), and five kit nuts (1/2” flange) TIGHTEN. Ensure bracket is positioned as onto kit bumper and passenger side unibody. shown. - Page 9 After Completing Installation CAUTION OR-FAB Inc. does not recommend any particular wheel and tire combinations for use with its bumpers Engine Compartment and cannot assume responsibility for the customer’s choice of wheels and tires. 1. Connect both battery cables. Connect positive cable first, then negative cable.
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Page 10: Kit Parts List
Kit Parts List Qty. Description Kit 83240 - 83241 - 83248 Bracket (Steering Box) Bumper (Main) Gap guard Line (Vacuum) ZH83240 (Hardware Bag Kit) Bracket (2” step) Bolt (10mm x 40mm) Bolt (1/4” x 1”) Bolt (5/16” x 3/4” self-tapping) Bolt (7/16”...
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