Harken Radial Winch 80.3 ST Installation And Maintenance Manual

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Installation and Maintenance Manual
MRW-02
Radial Winch 80.3 ST

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Summary of Contents for Harken Radial Winch 80.3 ST

  • Page 1 Installation and Maintenance Manual MRW-02 Radial Winch 80.3 ST...
  • Page 2: Table Of Contents

    Installation procedure Positioning the self-tailing arm Maintenance Washing Maintenance table Disassembly procedure Exploded view with maintenance products Assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Parts List Radial Winch 80.3 STA Radial Winch 80.3 STC 80.3 ST...
  • Page 3: Introduction

    ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 4: Installation

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the winch since these may vary depending ®...
  • Page 5: Installation Procedure

    Installation procedure To install the winch you must remove the drum support and use Hexagon Head (HH) cap screws. Tools needed: One medium flat-bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual. Torque to apply when assembling 1.
  • Page 6 5. Remove the self-tailing arm n°47 by rotating 6. Unscrew the three screws n°44 and lifting it 7 . Slide out the drum n°44 8. Unscrew the siw screws n°23 9. Slide out the assy flange n°19 10. Slide out the assy command tube n°31 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 7 11. Slide out the roller bearings n°18 12. Unscrew the six screws n°22 13. Slide out the drum support n°15 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 8: Positioning The Self-Tailing Arm

    A. Position the base of the winch on the deck and mark the position of the holes or use the drilling cut-out template at the point where you have decided to place the winch. Below is a reduced scale diagram. The drilling cut out template is available on the Harken website, www.harken.com ®...
  • Page 9: Maintenance

    Installation and maintenance of winches must be carried out exclusively by specialized personnel. In the case of doubt contact Harken Tech Service at techservice@harken.it ®...
  • Page 10 16. Remove the washer n°10 17 . Slide out roller bearings n°2 and gear n°13 18. Remove the roller bearing n°2 and the 19. Remove the roller bearing n°2 and the washer n°14 washer n°10 20. Remove the gear n°12 21.
  • Page 11 22. Slide out the gear assy n°9 23. Remove the gear n°4 24. Remove the washer n°3 25. Remove the roller bearing n°2 26. Remove the central shaft n°25 and the 27 . Remove the washer n°26 washer n°27 Important: The plastic washer must be positioned in contact with the winch base.
  • Page 12 If it is necessary to replace any jaws of the winch, proceed as follows: I. Unscrew the 3 screws n°44 II. Remove the jaws ( 4Nm/35 in-lb) Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back any balls, push balls in the race (as shown below): Once the winch is completely disassembled, clean the parts: use a basin of diesel oil to soak metal components and rinse plastic parts in fresh water.
  • Page 13: Exploded View With Maintenance Products

    Exploded view with maintenance products Anti-seize Harken ® Grease ® Harken Pawl Oil 1. Apply Harken grease on assy socket screw - 2. Apply Harken grease on drum gear ® ® 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 14: Assembly

    Once in position, check that the pawls can be easily opened and closed with a finger. In case of doubt concerning the assembly procedure contact Harken Tech Service: ® techservice@harken.it 80.3 ST...
  • Page 15: Harken ® Limited Worldwide Warranty

    Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ® described in the Harken Limited Worldwide ® W XXXXX Warranty, indicating the part number in the...
  • Page 16: Exploded View

    Exploded view Exploded view Radial Winch 80.3 STA, STC 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 17 Radial Winch 80.3 STA, STC 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 18: Parts List

    M0679903 Shaft Z13 W80 S416400004 M0603103 WASHER 8.4 U1751 DIN127 A4 Washer Ø59xØ26x1,5 S434160081 M0632403 Screw M8x45 UNI 5931 Washer Ø25,2xØ61x2,4 S402050004 *Available with service kit; see website www.harken.com **Winch product sticker 80.3 ST Installation and Maintenance Manual Radial Winch...
  • Page 19: Radial Winch 80.3 Stc

    M0679903 Shaft Z13 W80 S416400004 M0603103 WASHER 8.4 U1751 DIN127 A4 Washer Ø59xØ26x1,5 S434160081 M0632403 Screw M8x45 UNI 5931 Washer Ø25,2xØ61x2,4 S402050004 *Available with service kit; see website www.harken.com **Winch product sticker 80.3 ST Installation and Maintenance Manual Radial Winch...

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