ProMinent Orlita EF1a Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. DC Drives
  5. Orlita EF1a
  6. Operating instructions manual
ProMinent Orlita EF1a Operating Instructions Manual

ProMinent Orlita EF1a Operating Instructions Manual

Drive unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating instructions
Drive unit
Orlita
Evolution
®
These operating instructions form part of an operating manual and are only valid if used in conjunction with the documents
in this operating manual.
The operator shall be liable for any damage caused by installation or operating errors.
983748
Please carefully read these operating instructions before use. · Do not discard.
The latest version of the operating instructions are available on our homepage.
EN
BA ORL 008 06/16 EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Orlita EF1a and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for ProMinent Orlita EF1a

  • Page 1 Operating instructions Drive unit Orlita Evolution ® These operating instructions form part of an operating manual and are only valid if used in conjunction with the documents in this operating manual. Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors.

  • Page 2: Table Of Contents

    Table of contents Table of contents Safety..................3 Functional Description of the Drive Unit........ 9 Assembly................10 Installation, Electrical............15 Start Up and Operation............20 5.1 Tests Prior to Start Up of the Pump......22 5.2 Testing Directly After the Pump has Started Up..24 5.3 Testing 0.5 to 1 Hour After the Pump has Started..

  • Page 3: Safety

    Safety Safety WARNING! Observe the safety chapter and safety information in the other documents. Note the information on the "Technical Data Sheet" for the pump. Explanation of the safety information The following signal words are used in these operating instructions to identify different severities of a hazard: Signal word Meaning...
  • Page 4 Safety Never operate pumps in premises at risk from explosion without the relevant nameplate (and the respective EC Decla‐ ration of Conformity) for pumps for use in areas at risk from explosion. Do not expose the ATEX design to ionising radiation, electro‐ magnetic high frequency radiation within the range of 10 3x10 Hz or ultrasound without putting in place measures in...
  • Page 5 Safety A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his technical training, knowledge and experience, as well as knowledge of pertinent regulations. Qualified personnel who open the hydraulic components of the pump have to be able to recognise sealing surfaces so that they do not become scratched.
  • Page 6 Service The Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Safety information CAUTION! These operating instructions include notes and extracts from German regulations relating to the opera‐...
  • Page 7 The use of untested third party parts can result in per‐ sonnel injuries and material damage. – Only fit parts to metering pumps, which have been tested and recommended by ProMinent. CAUTION! Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance.
  • Page 8 Safety * Only if required by the operating instructions and if the mains cable remains disconnected from the mains voltage. Make sure that all protective equipment is refitted during operation. Additional safety equipment Safety equipment May only be removed by*: Only in areas at risk from explosion: Vent screw with Qualified employee, electrical technician, ATEX filter...

  • Page 9: Functional Description Of The Drive Unit

    Functional Description of the Drive Unit Functional Description of the Drive Unit General The stroke length of a drive unit can be set via its stroke adjust‐ ment wheel or an actuator (optional) or control drive (optional). The pump's stroke rate can be changed by a frequency converter (optional) if required.

  • Page 10: Assembly

    Assembly Assembly WARNING! Danger of toppling over The centre of gravity of the single pump with standing motor is relatively high. – Only remove the pump from the crane hook once it is firmly connected to the base. Compare the dimensions on the dimension sheet –...
  • Page 11 Assembly P_HY_0060_SW Fig. 1: Correct heigh of the clutch claw on the motor shaft EF1a Motor Motor flange Rotex 1.1 kW F200 24 1a 0.75 kW F200 24 1a 0.55 kW F160 19 1b 0.35 kW F160 19 1b EF2a Motor Motor flange Rotex...
  • Page 12 Assembly EF4a Motor Motor flange Rotex 11 / 15 kW F350 42 1b 89.5 5.5 / 7.5 kW F300 42 Typ 1 65.5 2.2 / 3.0 / 4.0 kW F250 38 1b 72.5 Base WARNING! The pump can break through the base or slide off it –...
  • Page 13 Assembly CAUTION! Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. WARNING! Risk of injury from feed chemical at extreme tempera‐...
  • Page 14 Assembly Lightning protection Protect the pump from lightening. Direct sunlight Install a guard if the pump is exposed to direct sunlight or another heat source.

  • Page 15: Installation, Electrical

    Installation, Electrical Installation, Electrical CAUTION! Danger of injury to personnel and material damage Disregarding the technical data when installing can lead to personal injuries or damage to property. – Refer to the Technical Data - see the "Evolution Data Sheet" chapter and the operating instructions for the other components.
  • Page 16 Installation, Electrical WARNING! Danger of electric shock Unprofessional installation may lead to electric shocks. – Crimp cable end sleeves onto all shortened cable cores. – Only allow technically trained personnel to under‐ take the electrical installation of the device. WARNING! Danger of electric shock In the event of an electrical accident, it must be pos‐...
  • Page 17 Installation, Electrical Motor WARNING! ATEX pumps in areas at risk from explosion – Use a suitable motor protection switch to protect power end motors. Use motor protection approved for this application with Ex"e" motors. (Protection against warming caused by overloading) –...
  • Page 18 Installation, Electrical Frequency converter (to be provided Connect the motor as per the wiring diagram for the controller, if it on site) is controlled by an electronic control unit (such as direct current motors by a frequency converter). Electric diaphragm rupture sensor (optional) WARNING! Danger of electric shock...
  • Page 19 Installation, Electrical WARNING! In areas at risk from explosion: – Note the details of the type examination certificate PTB 00 ATEX 2048 X for the Namur sensor NJ1.5-8GM-N. Diagnostic equipment for bearing damage (provided on site) CAUTION! Danger from unnoticed bearing damage If the pump is intended for operation with diagnostic equipment for bearing damage (e.g.

  • Page 20: Start Up And Operation

    Start Up and Operation Start Up and Operation Safety Information WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation infor‐ mation from the "Installation " chapter has been implemented correctly.
  • Page 21 Start Up and Operation WARNING! Risk of burns with hot feed chemicals If hot feed chemicals can heat the liquid ends above the permissible surface temperatures, persons can suffer burns from them. – Consider attaching a "Hot surface" label to the liquid end or ...

  • Page 22: Tests Prior To Start Up Of The Pump

    Start Up and Operation CAUTION! Prior to commissioning, check that the power end motor and corresponding ancillary equipment is con‐ nected in compliance with the regulations! CAUTION! Adhere to the instructions in the frequency converter operating instructions when using pumps with speed control Observe the technical data CAUTION!
  • Page 23 Start Up and Operation Checking for water Check whether water is in the dosing head - if it would interfere. Checking for accessories supplied Check whether the accessories supplied loose are correctly loose assembled and installed. Use the operating instructions for the loosely fitted accessories.

  • Page 24: Testing Directly After The Pump Has Started Up

    Start Up and Operation 5.2 Testing Directly After the Pump has Started Up Checking the hydraulic oil flow With the pump running, check whether bubbles are rising in the oil inspection window (336) above the bleed valve in the diaphragm holder (300) - no foam! Checking for leaks Check whether liquids are escaping at any point.

  • Page 25: Testing 0.5 To 1 Hour After The Pump Has Started

    Start Up and Operation 5.3 Testing 0.5 to 1 Hour After the Pump has Started Checking the hydraulic oil flow With the pump running, check whether oil is rising in the oil inspec‐ tion window (336) above the bleed valve (356) in the diaphragm holder (300) - a few bubbles are permitted.

  • Page 26: Maintenance

    Maintenance Maintenance - refer to the "Operating Instructions for the Liquid Ends Orlita ® Evolution"...

  • Page 27: Carrying Out Repairs

    Carrying out repairs Carrying out repairs - refer to the "Operating Instructions for the Liquid Ends Orlita ® Evolution"...

  • Page 28: Remedying Faults On The Drive Unit

    Remedying Faults on the Drive Unit Remedying Faults on the Drive Unit WARNING! ATEX pumps in areas at risk from explosion Immediately stop the pump in the event of leakages, unusual noises, high temperatures, unusual smells, vibrations and rectify the cause. WARNING! Danger of an electric shock Personnel working on electrical parts can be electro‐...
  • Page 29 Remedying Faults on the Drive Unit Electrical faults Description of fault Cause Remedy Personnel Drive unit does not rotate Faulty or missing contact Check the power supply Electrical technician, to power supply connector ATEX electrical techni‐ cian Drive motor rotates in the The phases have been Swap the phases Electrical technician,...

  • Page 30: Decommissioning And Disposal

    Decommissioning and Disposal Decommissioning and Disposal - refer to the "Operating Instructions for the Liquid Ends Orlita ® Evolution"...

  • Page 31: Index

    Index Index Add-on drive unit ......9 Lightning protection ..... . . 14 Assembling the motor independently .
  • Page 32 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg, Germany Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com Heidelberg, 3, en_GB © 2015...

This manual is also suitable for:

Orlita ef2aOrlita ef4aOrlita ef3a

Table of Contents