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norweco BIO-DYNAMIC 4000 Series Installation And Operation Manual

Tablet feeder

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INSTALLATION AND OPERATION MANUAL
INTRODUCTION
The Bio-Dynamic Series 4000 tablet feeder is a complete dry
chemical dosing system for water or wastewater treatment.
It is designed to provide precise control over chemical
application and to maximize installation flexibility. All five
(5) models of the Series 4000 will treat liquid flows from
20,000 gallons per day (GPD) to 200,000 GPD. For non-flow
equalized wastewater applications, a peak flow factor of four
will allow the feeder to be used in treatment plants with a
design flow of up to 50,000 GPD. Constructed of heavy duty,
UV rated polyethylene for maximum strength and durability,
the feeder is entirely gravity
fed with no electro-mechanical
components. The feeder has
a variable dosage capability
depending
upon
general
component
configuration,
the flow rate and the type of
chemical tablets used. The
Series 4000 tablet feeder is
designed to provide long-term,
unattended
operation.
insure proper performance
and maximize operational
life, please take the time to
familiarize yourself with the
contents of this manual.
SYSTEM APPLICATION
The
Series
4000
tablet
feeder
is
designed
treatment
systems
utilize 2
/
" diameter molded
5
8
chemical tablets. Applications
include potable water, process
water, wastewater, irrigation,
municipal, reservoirs, water towers, cooling towers, as well as
swimming pool backflush dechlorination. The system may be
installed and adjusted for long-term chemical dosage in any
of these applications. Each Bio-Dynamic has an internal fall
of 1" to insure complete drainage of liquid from the flow deck.
A built-in hydrodynamic mixing chamber provides maximum
contact between the applied chemical and the liquid. This
additional treatment step permits the Bio-Dynamic to be
installed without secondary tankage where regulations allow.
SERIES 4000 TABLET FEEDER
To
for
that
SERIES 4000 TABLET FEEDER
HOW THE SERIES 4000 WORKS
Each model of the Series 4000 is a flow rated proportional
feeder designed to safely apply chemicals into the flow of
any treatment system. Flow enters through the integral 6"
inlet hub and is channeled under an adjustable inlet baffle.
Liquid proceeds to the flow deck where the chemicals are
contained in four feed tubes. The flow deck has three
levels (tiers) which accommodate varying hydraulic loading
rates and channel liquid to the chemical tablets. Due to the
configuration of the flow deck, the tablet feeder can effectively
treat low, sustained, variable, intermittent and surge flows.
applies only to secondary effluent from residential wastewater
treatment systems up to 1,500 GPD. Certification requires
the use of Blue Crystal residential disinfecting tablets or Bio-
Sanitizer disinfecting tablets and a chlorine contact tank of
at least 11
/
gallons. Contact tank retention time should be
1
2
sufficient to comply with the controlling regulatory jurisdiction.
USEPA guidelines state "On the average, satisfactory
disinfection of secondary wastewater effluent can be obtained
when the chlorine residual is 0.5 ppm after 15 minutes contact."
Active chemicals are released
as the liquid erodes the tablets.
As the flow rate increases,
the liquid level rises and
contacts more tablets, thereby
providing additional chemical
release.
The liquid is then
channeled through an outlet
weir or optional sluice to further
regulate chemical application
by controlling the liquid depth
within the system. Properly
treated liquid then flows out of
the tablet feeder through the
integral 6" outlet hub.
SYSTEM PERFORMANCE
A proven disinfection device for
use with any treatment system,
the Bio-Dynamic is listed as
a certified chlorine dispenser
under NSF/ANSI Standard 46.
The Series 4000 tablet feeder
is rated for flows up to 200,000
GPD, however, Standard 46

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Summary of Contents for norweco BIO-DYNAMIC 4000 Series

  • Page 1 SERIES 4000 TABLET FEEDER INSTALLATION AND OPERATION MANUAL INTRODUCTION HOW THE SERIES 4000 WORKS The Bio-Dynamic Series 4000 tablet feeder is a complete dry Each model of the Series 4000 is a flow rated proportional chemical dosing system for water or wastewater treatment. feeder designed to safely apply chemicals into the flow of It is designed to provide precise control over chemical any treatment system.
  • Page 2 GENERAL INSTALLATION INSTRUCTIONS The Bio-Dynamic Series 4000 tablet feeder can be installed in any treatment system, including direct burial, in-line and contact chamber mounting. The integrally molded inlet and outlet hubs allow direct connection to 6" Schedule 40 PVC piping. A standard coupling is required to make the connection watertight.
  • Page 3 ACCESS RISERS On below grade installations, 24" access risers are available that connect directly to the feeder body and utilize the standard lid. Drive rivets and sealant are provided with each riser to properly secure and seal the riser joint. The feeder and risers have drill points for placement of the drive rivets.
  • Page 4 ADJUSTABLE INLET BAFFLE STATIONARY INSERT All flow entering the tablet feeder is channeled under an The Series 4000 has a stationary insert that holds the internal adjustable inlet baffle. The inlet baffle is held in place by components of the tablet feeder in place. The stationary vertical support ribs molded into the body of the unit and is insert has tapered locating holes to properly position and provided to protect the system from hydraulic surges.
  • Page 5 ADJUSTABLE OUTLET SLUICE FILLING AND INSTALLING FEED TUBES The optional outlet sluice can be completely adjusted from Before handling any chemical tablets, carefully read the product container label and the CAUTION section of these a 1" to 3" width and provides precise control over chemical dosage.
  • Page 6 REMOTE REMOVAL SYSTEM BIO-SANITIZER DISINFECTING TABLETS ® A remote feed tube removal system is available for direct If the tablet feeder is to be used for the disinfection of water burial installations to allow for safe removal, recharge and or wastewater, a (10 lb., 25 lb., 45 lb. or 100 lb.) supply of reinstallation of the chemical feed tubes from grade.
  • Page 7 PLACING THE BIO-DYNAMIC ON-LINE ROUTINE MAINTENANCE ® After adjusting the inlet baffle, filling and installing the The tablet feeder requires very little maintenance other feed tubes and selecting the outlet weir or adjusting than periodic cleaning and refilling of the feed tubes. When the outlet sluice, the tablet feeder is ready to be placed performing any maintenance, always wear rubber gloves and on-line.
  • Page 8 , Hydra-Max , Service Pro , MCD , TNT , WASP , Grease Buster ® ® ® ® ® ® ® ® ® ® ® ® “BUSTER” logo are registered trademarks of Norwalk Wastewater Equipment Company, Inc. ® ©MMXI NORWECO, INC.