Custom Crimp CC650 Operator's Manual

Production/industrial hose crimper with act controller

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CC650
Production / Industrial Hose Crimper
CC650 CRIMPER OPERATORS MANUAL
Updated 10/26/2017
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The CC650 Series hose crimper with the Patented ACT™ Controller and 350
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tons of crimping force has the capability to crimp hoses from ¼" up to 6" in diameter.
UNIQUE USER FRIENDLY PATENTED ACT
• Fully adjustable crimp to diameter.
• Production capabilities.
• Pressure Compensation
• Pressure Compensation uses pressure to eliminate "trial and error".
• Memory capacity for accurate repeatability.
• Memory capacity for acc
• Automatically converts inch to mm and mm to inch so that no calculation is ever
Automatically converts i
required.
required.
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Max Head Opening W/O
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Dies: Can accommodate 6"
150 lbs SAE fl ange.
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Summary of Contents for Custom Crimp CC650

  • Page 1 CC650 Production / Industrial Hose Crimper The CC650 Series hose crimper with the Patented ACT™ Controller and 350 ries impe with aten ACT™ T™ T™ tons of crimping force has the capability to crimp hoses from ¼" up to 6" in diameter.
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC650 CAN PRODUCE 350 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS.
  • Page 3: Table Of Contents

    AccuCrimp ACT CONTROL PANEL------------------------------------------------------------------------------------9 AccuCrimp ACT CONTROL PANEL QUICK START--------------------------------------------------------------------------------10 AVAILABLE CC650MIC MANUAL DIAL MICROMETER----------------------------------------------------------------------------------18 PLC RESET PROCEDURE---------------------------------------------------------------------------------------------------------19 TROUBLESHOOTING------------------------------------------------------------------------------------------------20 CC650 CRIMPER REPLACEMENT ACCESSORIES-------------------------------------------------------------------------21 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------22 CC650 DIE PART IDENTIFICATION--------------------------------------------------------------------------------------------34 CC650 PREVENTATIVE MAINTENANCE PACKAGE------------------------------------------------------------------35 CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------37 CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------38...
  • Page 4: Component Parts & Technical Data

    CC650 Production / Industrial Hose Crimper COMPONENT PARTS & TECHNICAL DATA Technical Data CC650 / CC650MIC Adjustable Mirror 350 Ton Manual Patented ACT Controller *6SP: 3" Back Stop *Max Industrial: 6" L: 49" x W: 54" x H: 69" 7.5 HP motor high...
  • Page 5: Initial Set Up

    CC650 Production / Industrial Hose Crimper INITIAL SET UP • Check the oil level in the sight glass gauge on the front of the reservoir. • 24 U.S. gallons of ISO 46 hydraulic oil is required to completely refi ll the reservoir.
  • Page 6: Adapter Die Installation

    CC650 Production / Industrial Hose Crimper ADAPTER DIE INSTALLATION ADAPTER DIE INSTALLATION: Note: 160 mm to 99 mm Adapter Dies are furnished with the crimper. Adapter dies are held in place by the die locking pins (as shown in photo #1).
  • Page 7: Hydraulic Die Installation

    CC650 Production / Industrial Hose Crimper HYDRAULIC DIE INSTALLATION HYDRAULIC DIE INSTALLATION: • With the 160 mm to 99 mm Adapter Dies installed, use the Quick Change Tool to install the hydraulic dies. The I.D. of the adapter dies must match the O.D. of the corresponding hydraulic die or accurate crimps can not be made.
  • Page 8: Lubrication Procedure

    Note: This specifi c style of grease gun fl ush fi tting adapter must be used to lubricate the CC650 crimper. Note: Use the mini grease gun w/ fl ush fi tting adapter and CrimpX grease (supplied with crimper) or a high quality moly-disulfi de grease.
  • Page 9: Accucrimp Act

    CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL 6" TOUCH SCREEN STYLUS PEN USB PORT EMERGENCY STOP MANUAL MODE FUNCTION: OPEN DIES AUTO MODE FUNCTION: CYCLE STOP MANUAL MODE FUNCTION: CLOSE DIES AUTO MODE FUNCTION: CYCLE START NOTE:...
  • Page 10: Accucrimp Act Tm Control Panel Quick Start

    CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START While the ACT crimper has the ability to perform a number of fully automatic functions, manual operation is also possible. To make a manual crimp, two numbers are needed: The closed diameter of the die (in either inches or mm).
  • Page 11 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO MAKE MINOR CORRECTIONS • Due to variations in hose and fi tting tolerances a minor crimp adjustment may be required if the measured diameter of the final crimp is not within the hose and fi...
  • Page 12 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO ADD A SAVED DIE Up to 50 different dies can be saved in the computer memory. These dies can be recalled in the set up process eliminating the need to re-enter the die size each time.
  • Page 13 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO ADD A SAVED CRIMP • Adjust the die diameter and crimp diameter as required and place the crimper in MANUAL mode. • Press SAVE. • Select a location (1-100) and press EDIT.
  • Page 14 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START FULL AUTO MODE With the crimper in FULL AUTO mode additional functions are available: • The crimper will cycle automatically from the CRIMP button on the touch screen, the green CYCLE START button on the panel, or the foot switch.
  • Page 15 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADJUST CRIMP COUNT If a production operation is interrupted for some reason, it is possible to reset the counter to where the operation was at the point of interruption.
  • Page 16 CC650 Production / Industrial Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADDITIONAL FEATURES Pre-Loaded Crimp Specifications In addition to the ability to store up to 50 user entered dies and 150 user entered crimp settings, the ACT™ Controller has the capability of accepting pre loaded manufacturer’s crimp specifi-...
  • Page 17 Production / Industrial Hose Crimper INDUSTRIAL CRIMP CALCULATOR The Industrial Hose Crimp Calculator is part of the ACT controller package on many Custom Crimp ® crimpers capable of crimping industrial hoses. With a few simple measurements, it takes the guess work out of industrial hose crimping and eliminates the need for charts and graphs.
  • Page 18: Available Cc650Mic Manual Dial Micrometer

    CC650 Production / Industrial Hose Crimper CC650 MIC MANUAL DIAL MICROMETER The CC650 MIC is available with a manual dial micrometer in place of the ACT controller. Set up and adapter and die installation are identical to the CC650 ACT model.
  • Page 19: Plc Reset Procedure

    CC650 Production / Industrial Hose Crimper PLC RESET PROCEDURE PLC RESET PROCEDURE: The PLC (Programmable Logic Controller) requires a relatively constant source of electrical power. Power surges, outages or drops in power can cause the PLC to lose its settings. This may result in missing or misplaced information on the controller...
  • Page 20: Troubleshooting

    CC650 Production / Industrial Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release switch after it has been depressed.
  • Page 21: Cc650 Crimper Replacement Accessories

    CC650 Production / Industrial Hose Crimper CC650 REPLACEMENT ACCESSORIES 6" Touch Screen Panel CC-Foot Switch 99mm Quick Change Tool CC-Mirror P/N:102600-ACT P/N:CC-FOOTSWITCH P/N:102571 P/N:103471 Manual Back Stop Electronic Back Stop Industrial Die Shelf Industrial Hose O.D Tape P/N:MBS-60 P/N:EBS-60 P/N:103572...
  • Page 22: Component Parts Breakdown

    CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC 650 Frame and Sliding V Block (103948) ITEM PART NUMBER DESCRIPTION 103323 CC600 Frame 103324 CC600 Sliding V Block...
  • Page 23 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC 650 Feet and Leg Assembly (103947) ITEM PART NUMBER DESCRIPTION 103323 CC600 Frame 103377 CC600 Left Foot 103378 CC600 Right Foot 103376-R CC600 Right Leg Assembly 103376-L CC600 Left Leg Assembly...
  • Page 24 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC650 Cylinder Installation Assembly (103949) ITEM PART NUMBER DESCRIPTION 103913 CC 650 Cylinder Assembly 103935 Cylinder Mounting Bracket MTS15615 M12 X 50 SHCS WS23558 1/2 Flat Washer...
  • Page 25 103324 Sliding V-Block 103246 V-Block Locating Pin 103337 Fixed Wear Plate 103350 Side Guide Plate 103929 CC650 Master Die Wear Plate 103941 Plate Mounting Bracket 103366 Wear Plate T-Nut MTS15499 M4 X 12 SHCS 91294A210 M5 X 12 FHCS MTS15583...
  • Page 26 M5 X 12 FHCS 103943 Cover Plate 91294A240 M6 X 20 FHCS 103384 Protective Plate Key 91294A212 M5 X 16 FHCS 103944 CC650 Protective Plate 103387 Alignment Tab MTS15554 M8 X 30 SHCS 103391 Backstop Mount 91294A284 M8 X 20 FHCS...
  • Page 27 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN CC600/650 Potentiometer/Limit Switch Assembly (103952) ITEM PART NUMBER DESCRIPTION 103473 Roller Limit Switch 103349 Limit Switch Adjustable Bracket SKC2095 10-24 X 3/4 SHCS 103381 Potentiometer Bracket 91290A548 M10 X 100 SHCS...
  • Page 28 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN CC600 Sheetmetal Assembly (103756) ITEM PART NUMBER DESCRIPTION 103351 Front Sheetmetal Panel 103352 Back Sheetmetal Panel MTS15552 M8 X 12 BHCS 103353 Top Sheetmetal Wrap 103397 Front Die Sheetmetal Cover...
  • Page 29 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN CC600 Neoprene Pad Installation (103768) ITEM PART NUMBER DESCRIPTION 103389 Front Neoprene Pad 103390 Cubbie Neoprene Pad 103388 Back Neoprene Pad 103573 Industrial Die Holder Mat...
  • Page 30 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC650 Master Die Assembly (103954) Current as of 11/2/12 ITEM PART NUMBER DESCRIPTION 104128 CC650 Master Die Carrier 103930 CC650 Master Die Shoes 103930-R CC650 Master Die Shoes 103367 Medium T-Nut...
  • Page 31 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC600 Electrical Enclosure Assembly (103759) ITEM PART NUMBER DESCRIPTION 103796 Electrical Enclosure 103797 Electrical Enclosure Circuit Panel 102371-120/230 230V Power Supply 102371-480 480V Power Supply 103827-2500 230VAC-5HP/7.5HP Overload Relay 103827-1300 480VAC Overload Relay 102369-230-25A 230VAC-5HP/7.5HP Motor Contactor...
  • Page 32 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC600/1000/Nut Crimper Tower Box Assembly (103761) ITEM PART NUMBER DESCRIPTION 103802 CC600/1000/Nut Crimper Tower Box 103761 Tower Box Electrical Panel 103788 11" Din Rail 102370-PLC DL05 PLC 102370-ACT 0-10V Analog In/Out Card 103868 11"...
  • Page 33 CC650 Production / Industrial Hose Crimper COMPONENT PARTS BREAKDOWN CC600 Power Unit Assembly (103758) ITEM PART NUMBER DESCRIPTION 103278 24 Gallon Tank 102523 CC1000/600 Manifold Block Assembly 103760 CC1000/600 Motor and Pump Assembly 102618-03 Reservoir Top Plate SKF14342 5/16-18 x 3/4 FHCS...
  • Page 34: Cc650 Die Part Identification

    CC650 Production / Industrial Hose Crimper CC650 DIE PART IDENTIFICATION Master Dies 160mm to 99 mm Adapter Dies 99mm Hydraulic Dies Master Dies Accept: • 160/99mm Adapter Dies; or • 160S Series Dies (84 - 135mm) • 160OB Series Dies (142 - 190mm) 160/99 Adapter Dies Accept: •...
  • Page 35: Cc650 Preventative Maintenance Package

    Prevent downtime with this economical service package performed at your facility. CC600 / CC650 PREVENTATIVE MAINTENANCE PACKAGE INCLUDES: • Inspection and Cleaning of the Protective Plates. • Inspection of the Electrical Components.
  • Page 36 CC650 Preventative Maintenance Package We understand how critical it is to have your crimpers running everyday and limiting downtime. We hope that our services will help eliminate downtime, shipping costs, and uncertainty of when your machine will be fi xed.
  • Page 37: Customcrimp® "No-Nonsense" Warranty Statement

    CC650 Production / Industrial Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 38 CC650 Production / Industrial Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...

This manual is also suitable for:

Cc440 series

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