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ZSK Automatic Bobbin Winder Operating Manual

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Operating manual
ZSK Automatic Bobbin Winder
230V 50Hz/60/Hz
574 228 / Z-008-1380
02418V10 [GB] - 2016

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Summary of Contents for ZSK Automatic Bobbin Winder

  • Page 1 Operating manual ZSK Automatic Bobbin Winder 230V 50Hz/60/Hz 574 228 / Z-008-1380 02418V10 [GB] - 2016...
  • Page 2 Subject to change! Änderungen vorbehalten! © ZSK Stickmaschinen GmbH Printed in Germany [ GB ] 02418V10...

  • Page 3: Safety Instructions

    Safety, cleaning and disposal 1. ZSK Automatic Bobbin Winder Safety, cleaning and disposal Safety instructions Wear close-fi tting clothes and, if you have long hair, a hair net or suitable headgear when working with the winder. Do not wear jewelry. Wide sleeves, loose hair, rings or chains can get be caught or entangled in moving winder parts.

  • Page 4: Scope Of Delivery

    Scope of delivery Scope of delivery ZSK Automatic bobbin winder Yarn guide Yarn cone bracket Collecting tray Power cord 1-4 • 02418V10 • 11.08.2016/DC...

  • Page 5: Overview (Front Side)

    Overview (Front side) Overview (Front side) Yarn guide Yarn cone bracket with yarn cone Bobbin depot Cover Switch panel Winder cabinet Bobbin ejection Start/Stop switch Push button Jogging (10) Control lamp (11) Collecting tray 02418V10 • 11.08.2016/DC •...
  • Page 6 Overview (Rear side) Overview (Rear side) (12) Type label (13) Safety label (14) Power cord (15) Connector-Combined panel (16) Power connector (17) Fuse 250 V/1A (2x) (18) Rocker switch 1-6 • 02418V10 • 11.08.2016/DC...

  • Page 7: Type Label

    General General The ZSK Automatic bobbin winder is suitable to fi ll automatically empty bobbins with corresponding yarns. It is conceived in a way that both small cones and big cones can be used to fi ll the bobbins. Bobbins in different sizes can be fi lled (Filling only one bobbin size each time - no mixed fi...
  • Page 8 Assembly Assembly 1.6.1 Assembly yarn guide • Insert the guide bar of the yarn guide with the fl at side towards to the rear into the mount on the winder. • Tighten the wing screw at the mount. • Release the upper wing screw at the yarn guide. •...
  • Page 9 Assembly • Release the white knurled screw. • Rotate the thread bow evincible showing in a horizontal position. • Slide the wire eye forward into the mounting hole until it is placed central over the yarn cone bracket. • Tighten the knurled screw. •...
  • Page 10 Assembly 1.6.2 Assembly yarn cone bracket • Slide in order the washer (3), the plastic sheave (4), the washer (5), the lock washer (6) over the screw thread of the cone spindle • Tighten the nut (7) on the screw thread.

  • Page 11: Electric Installation

    Installation Installation 1.7.1 Electric installation It has to be guaranteed that the automatic winder is connected to a main supply corresponding to the electrical data of the winder (see type label on the rear side). The rocker switch (rear side) has to be adjusted in position ‘O’...
  • Page 12 Threading winder Threading winder • Pull the bobbin thread vertical up from the yarn cone. • Operate the thread bottom-up through the thread bow. • Operate the thread to the upper thread guide of the rear tension regulator. • Run in the thread through the upper thread guide of the tension regulator.
  • Page 13 Threading winder • Operate the thread through the wire eye of the switch contact spring. • Run in the thread through the upper thread guide of the front tension regulator. • Pull the thread from the right to the left in between the curved washers. •...
  • Page 14 Winding process Winding process 1.9.1 Start winding process • Charge the bobbin depot with empty bobbins. Removing of bobbin depot cover is to be performed only if the plug has been removed from the mains socket. Operation is allo- wed only when covers are mounted and closed. •...
  • Page 15 Winding process • Press repeated the switch JOGGING, until the bobbin support is completely released. • Control the thread excess lenght underneath the needle. If necessary, pull down the thread through the needle using a forcepts. Rubber cushion Thread locked Empty bobbin •...
  • Page 16 Winding process • Press the switch JOGGING, until the empty bobbin starts fi lling. • Close the winder cover. • Operate the dip-switch on front side in position ON. Check once in a while the charging level of the bobbin depot during the automatic winding process.
  • Page 17 Adjustments 1.10 Adjustments 1.10.1 Adjust thread tension Front tension regulator Rear tension regulator Thread brackage sensor Retracting bow The thread tension will be adjusted with the knurled ring of the rear and front tension regulator Clockwise rotation  Thread tension is increased Counter clockwise rotation ...
  • Page 18 Adjustments 1.10.2 Thread breakage sensor The thread breackage sensor is used for monitoring and interruption the winding process at thread breakage or an empty yarn cone. By reduction of thread tension through occasions outlined above the thread breakage sensor gets loose, moves up and interrupt the winding process.
  • Page 19 Adjustments 1.10.4 Adjust cut-off time The cut-off time of the bobbin fi lling is adjustable (e.g. if small bobbins are not fi lled properly or after backfi tting the winder towards bobbins with a greater diameter). • Pull via JOGGING automatically a new bobbin into the bobbin support, for which applies the adjustment.

  • Page 20: Troubleshooting

    Troubleshooting 1.11 Troubleshooting Fault Cause Remedy Bobbins have been fi lled Direction of the thread shake Check left-right-justifi cation of irregularly (one-sided). down in the bobbin is one-sided. yarn guide. The position of yarn guide has to be verical over the bobbin support.

  • Page 21: Change Fuses

    Troubleshooting 1.11.1 Change fuses • Insert a screwdriver into the lower slot of the fuse holder. • Unlock the lower lock through slightly rotation of screwdriver. • Insert a screwdriver into the upper slot of the fuse holder. • Unlock the upper lock through slightly rotation of screwdriver.
  • Page 22 Troubleshooting • Change the defective fuse(s).  Fuse 250V 1A • Place the fuse holder in the guidance again. Pay attention to the mounting direction. • Press the fuse holder into the guidance until it locks audible.  Fuse holder built in and locked 1-22 •...

  • Page 23: Ec Conformity Declaration

    D-47800 Krefeld Documentation compiler: ZSK Stickmaschinen GmbH Magdeburger Str. 38-40 D-47800 Krefeld Product designation: ZSK Automatic bobbin winder Type designations: 574.228 (Z-008-1380) Serialnumber: 2016-0001 bis 2016-9999 The forenamed bobbin winder complies with the following relevant harmonisation directives of the Community: •...
  • Page 26 © 2016 ZSK Stickmaschinen GmbH Printed in Germany ZSK Stickmaschinen GmbH Magdeburger Str. 38-40 D-47800 Krefeld Germany www.zsk.de zsk@zsk.de...

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