Summary of Contents for Racine Railroad Products Trak Kut II 910084
- Page 1 Trak Kut II Saw 910084 Operating and Maintenance Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com www.racinerailroad.com...
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Page 2: Table Of Contents
910084-M Trak Kut II Saw Trak Kut II Saw 910084 Record of Changes Rev. / Chg./ Bulletin Description of Changes Date Rev 1 10.2018 Engineering and branding updates Contents Section 1: Overview and Safety ........................3 Trak Kut II Saw Overview ..........................3 Warranty Terms and Conditions ........................ -
Page 3: Section 1: Overview And Safety
(OTM) reclamation, wood and concrete railway tie repair, and tie plate handling/distribution. The Racine Railroad Products Trak Kut II saw is a portable, gasoline engine powered, single blade saw designed for vertical on track rail cutting. The Racine Trak Kut II has a screw-type rail clamp that accommodates 80 lb. -
Page 4: Safety
• Part Numbers and Quantities Being Ordered Note: Please use Racine Railroad Products part numbers when ordering parts. Racine Railroad Products part numbers are shown in the parts lists and drawings of this manual and have only six (6) numbers. -
Page 5: Work Area Safety Precautions
910084-M Trak Kut II Saw Warning and Caution Statements Warning and caution statements have been strategically placed throughout the text prior to operating or maintenance procedures, practices, or conditions considered essential for the protection of personnel, equipment, and property. WARNING indicates a hazardous operating procedure, practice, or condition. -
Page 6: Technical Specifications
910084-M Trak Kut II Saw Technical Specifications Physical Data Length: ......... 38 in. (~0.965 m) Width: ........24 in. (~0.61 m) Height, Work Mode: ..... 20 in. (~0.51m) Weight: ......... 50 lbs. (~20.7 kg) 24.0 lbs Mechanical Data: Engine ........2-Stroke, Single Cylinder, Air Cooled, 8.20 cu. in. Disp. / 2.531 Dia. -
Page 7: Recommended Spare Parts
910084-M Trak Kut II Saw Recommended Spare Parts The following parts are commonly used consumable, wear and / or routine maintenance items. Racine Railroad Products recommends that these parts be stocked in the quantities indicated below to maintain your machine at peak performance. Description Part No. -
Page 8: Initial Assembly
In-Service inspection before initial operation. If you do not feel qualified to perform this In-Service work yourself, contact a competent mechanic or the Racine Railroad Products Service Department for technical support. After unpacking and inspecting the Trak Kut II, prepare it for service by: •... -
Page 9: Blade Installation
910084-M Trak Kut II Saw Blade Installation Inner/Outer Flanges Keyed Blade Spindle Inner Flange Installed Saw Blade on Spindle Outer Flange Installed Phone: (262) 637-9681 10.2018 Rev 1 Page 9 Email: custserv@racinerailroad.com www.racinerailroad.com... -
Page 10: Setting Up The Trak Kut Ii On A Rail
910084-M Trak Kut II Saw Setting up The Trak Kut II on a Rail Saw Clamp on Rail Mounted to Clamp Saw Crank Installing Adjust Safety Gear Set for Lanyard Start Phone: (262) 637-9681 10.2018 Rev 1 Page 10 Email: custserv@racinerailroad.com www.racinerailroad.com... -
Page 11: Daily Inspection
910084-M Trak Kut II Saw Daily Inspection Before starting any cutting operation, perform a daily inspection. Before operating the Trak Kut II saw, inspect the following and correct any problems as necessary: • Check the general condition of the machine. •... - Page 12 910084-M Trak Kut II Saw Rail Cutting 1. Once the Trak Kut II is placed and clamped on the rail and all adjustments are made, start the engine and advance to full speed. 2. Start the cutting at the top of rail head by working the blade in an arc swinging motion using the arms and pivot shaft as a vantage factor.
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Page 13: Shut-Down Procedure
910084-M Trak Kut II Saw Shut-Down Procedure To safely transport and store the Trak Kut II perform a normal shut down.: 1. Stop engine with the OFF toggle switch and allow sufficient time to cool off the engine. 2. Disengage the rail clamp. 3. -
Page 14: Section 2: Maintenance
910084-M Trak Kut II Saw Section 2: Maintenance Maintenance Do not perform maintenance on the Trak Kut II while the engine is running Make sure that the following safety devices are installed on the Trak Kut II saw: • The fuel tank cap is properly installed. •... -
Page 15: Carburetor Adjustment
910084-M Trak Kut II Saw Carburetor Adjustment 1. Turn the T-handle carburetor adjusting needle in all the way clockwise to reset. 2. Turn the needle out counter-clockwise two full turns for first start-up. 3. Start the unit and let it warm up. Note if the unit shuts down after releasing the throttle trigger. -
Page 16: Trouble Shooting Guide
Champion spark plug or equivalent. Engine lacks power Poor compression. Overhaul engine or replace with new engine assembly. Belt slipping. Replace with RRP# 464344 belt. Exact replacement available only from Racine Railroad Products). Phone: (262) 637-9681 10.2018 Rev 1 Page 16 Email: custserv@racinerailroad.com www.racinerailroad.com... - Page 17 910084-M Trak Kut II Saw Problem Possible Cause Remedy No fuel in tank. Fill fuel tank with the proper pre-mixed fuel mixture 6:1. 6 ounces of 2-cycle oil (BIA-TCW) low ash or equivalent to 1 gallon of regular gasoline or 30 ounces to 5 gallons of gasoline.
- Page 18 910084-M Trak Kut II Saw Problem Possible Cause Remedy Insufficient oil in fuel Fill fuel tank with proper pre-mixed fuel mixture. Do not mix batch with mixed fuel 6 ounces of 2-cycle oil (BIA-TCW) low ash presently in container. or equivalent to 1 gallon of regular Start fresh each time.
- Page 19 910084-M Trak Kut II Saw Problem Possible Cause Remedy Carburetor adjustment too lean Adjust carburetor to proper setting and speed. See Carburetor Adjustment. Fuel pump not working properly. Rebuild carburetor using correct replacement parts kit. Worn diaphragm. Fuel line restricted. Clean or replace fuel line using exact replacement.
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