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Ford Racing M-6066-SGT Installation Instructions Manual

Supercharger upgrade kit for ford svt mustangs 2007; ford svt mustangs 2008; ford svt mustangs 2009
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NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF
Please contact the Techline for the most current instruction information (800) FORD788.
! ! ! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION ! ! !
OVERVIEW:
This kit is designed for use on 2007-09 Ford SVT Mustangs.
NOTES:
•
BEFORE INSTALLING the SVT Mustang Supercharger Upgrade Kit, please register this product by
following the steps listed on the yellow voucher card included with the kit. PRODUCT REGISTRATION IS
REQUIRED to receive the ProCal flash tool used to recalibrate the vehicle PCM. Operating the engine
without the PCM recalibration will result in engine damage or failure and will VOID THE WARRANTY.
•
Please read the installation instructions carefully and verify that all items are present. If you are missing hardware
or have any questions, please contact the Ford Racing Techline at 1(800) FORD788.
•
Premium fuel (91 octane or higher) is required to prevent "spark knock" or detonation under certain operating
conditions. The use of fuel additives (i.e., octane boosters) is not recommended. There is a possibility that these
chemicals can damage your engine and cause drivability issues with your vehicle.
WARNING:
2007 SVT Mustangs must use upgraded damper M-6312-SVT to maintain warranty coverage
Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356
M-6066-SGT (Black)/M-6066-SGTP (Polished)
SVT Mustang Supercharger Upgrade Kit
INSTALLATION INSTRUCTIONS
FORD RACING PERFORMANCE PARTS.
Techline (800) FORD788
Page 1 of 29
IS-1850-0146

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Summary of Contents for Ford Racing M-6066-SGT

  • Page 1 • Please read the installation instructions carefully and verify that all items are present. If you are missing hardware or have any questions, please contact the Ford Racing Techline at 1(800) FORD788. • Premium fuel (91 octane or higher) is required to prevent “spark knock” or detonation under certain operating conditions.
  • Page 2 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. KIT INCLUDES: Item # Qty Part Number Description R07060101 Clean Air Tube...
  • Page 3 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. Item # Qty Part Number Description R07050050 TVS2300 Supercharger (Black Finish)
  • Page 4 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. EQUIPMENT AND SUPPLIES REQUIRED: • 1/4” and 3/8” drive ratchets with extensions •...
  • Page 5 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. SAFETY PRECAUTIONS: ! ! ! STOP! CAREFULLY READ THE IMPORTANT SAFETY PRECAUTIONS AND WARNINGS BEFORE...
  • Page 6 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. a. Remove the fuel pump module fuse. NOTE: The fuel pump module fuse is located in the bussed electrical center, location F41 (See Fig.
  • Page 7 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 4: Remove the factory strut tower brace (See Fig. 2).
  • Page 8 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 6: Disconnect the electrical connector from the MAF sensor. Disconnect the vacuum harness and PCV hose from the clean air tube.
  • Page 9 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 7: Remove the airbox retainer bolt and assembly from the vehicle (See Fig. 5).
  • Page 10 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 9: Disconnect the throttle body wiring in two places (ETC and TPS connections). Disconnect the brake booster and VMV hoses from the throttle body spacer (See Fig.

  • Page 11: Electrical Harness

    M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 10: Remove the ESM (EGR System Module) electrical connector. Remove the EGR tube nut from the ESM (See Fig.
  • Page 12 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 12: Remove the two degas bottle fasteners. Make sure the cap is tightly secured. Rotate the degas bottle out of the way to gain additional access to the FEAD belt tensioner (See Fig.
  • Page 13 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 14: Disconnect the wiring harness and vacuum tube from the fuel rail pressure sensor (IPTS). Disconnect the wiring harness from the ACT sensor (See Fig.
  • Page 14 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 16: Remove the fuel rail mounting bolts (See Fig. 15). Pull up on the fuel rail and all eight injectors to gain access to the supercharger.
  • Page 15 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 17: Remove the supercharger mounting fasteners and carefully remove the supercharger from the vehicle.
  • Page 16 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 2: Re-install the injectors and fuel rail onto the intake manifold (See Fig. 17). Torque fuel rail bolts to 10 Nm...
  • Page 17 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 4: Re-install the FEAD belt over the supercharger pulley by using a breaker bar to release the tensioner (See Fig. 19).
  • Page 18 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 5: Rotate the degas bottle back into place. Re-install the two fasteners used to secure the degas bottle in place and torque to 10 Nm (88 lb in) (See Fig.
  • Page 19 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 6: Re-install the PCV and PCV bubbler lines to the supercharger housing (See Fig. 21).
  • Page 20 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 8: Re-install the vacuum harness to the ESM, supercharger and supercharger bypass actuator (See Fig.
  • Page 21 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 10: Re-install the brake booster hose and VMV to the throttle spacer. Re-connect the electrical harness to the ETC and TPS mounted on the throttle body (See Fig.

  • Page 22: Alignment Marks

    M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 12: Install the MAF sensor and bolts from the stock airbox into the new clean air tube (R07060101) (See Fig.

  • Page 23: Rubber Grommet

    M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 14: Install the air filter (R07060131) to the clean air tube and torque the worm drive clamp to 3 Nm (26 lb in) NOTE: Align the metal strip on the air filter with the alignment mark on the clean air tube (See Fig.

  • Page 24: Abs Module

    M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 16: Assemble the air tube and filter onto the airbox housing using two bolts (N605771) and torque to 10 Nm (88 lb in) (See Fig.
  • Page 25 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 18: Install the rubber grommets (previously removed from the factory airbox) into the holes located beneath the airbox, rearward of the ABS module (See Fig.
  • Page 26 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 20: Install the stock rubber clean air tube onto the new clean air tube/airbox assembly. Tighten both ends using worm drive clamps and torque to 3 Nm (26 lb in) (See Fig.
  • Page 27 Please read these instructions in their entirety prior to beginning the flash procedure. If you have any questions or concerns, please call the Ford Racing Techline at 1-800-FORD788 if they are not addressed in this document.
  • Page 28 M-6066-SGT (Black)/M-6066-SGTP (Polished) SVT Mustang Supercharger Upgrade Kit INSTALLATION INSTRUCTIONS NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD RACING PERFORMANCE PARTS. STEP 5: When the tool is finished flashing the PCM, the solid yellow light will turn off and either a solid green or solid red with blinking yellow will result.
  • Page 29 2007 SVT Mustangs must use upgraded damper M-6312-SVT to maintain warranty coverage FORD RACING LIMITED WARRANTY A Limited Warranty is valid only when proof of purchase is registered by the installing Ford dealer by contacting the Ford Racing Call Center at 1(800) 367-3788. For warranty details, please visit the www.fordracingparts.com website.

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M-6066-sgtp