PolyJohn FS3-3 Assembly Manual

Fs3 fleet series

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POLYJOHN
USA
PolyJohn Enterprises Corp.
2500 Gaspar Ave.
Whiting, IN 46394
Phone: 800-292-1305
Fax: 219-659-0625
www.polyjohn.com
info@polyjohn.com
FS3 Fleet™ Series
SPECIFICATIONS
DIMENSION
Exterior Height
Interior Height
Exterior Width
Interior Width
Exterior Length (Runner Base)
Exterior Length (Optional
Signature Style Handle Base)
Interior Length
Weight - Flush
Door Frame Height (ID)
Door Frame Width (ID)
Side Panel Decal Area
Door Decal Area
Seat Height
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: 44 (0) 1937-583333
Fax: 44 (0) 1937-583322
www.polyjohn.co.uk
sales@polyjohn.co.uk
FS3-3 Assembly July 2016
Page 1 of 16
Fresh Flush Model
Assembly Manual
U.S. PATENTS: 5,500,960 - 5,500,962 - 5,560,050 - 6,199,222 D 360,471
IMPERIAL
91 in
83 in
47 in
45.7 in
48 in
47 in
43 in
243 lb.
75 in
26 in
6 in X 37 in
22.5 in X 29 in
19.5 in
POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: 800-465-9590
Fax: 705-325-8250
www.polyjohncanada.ca
info@polyjohncanada.ca
METRIC
231 cm
211 cm
119 cm
116 cm
122 cm
119 cm
109 cm
110 kg
191 cm
66 cm
15 cm X 94 cm
57 cm X 74 cm
49.5 cm

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Summary of Contents for PolyJohn FS3-3

  • Page 1 Whiting, IN 46394 Wetherby, England LS22 7RD Orillia, Ontario LV3 6S2 Phone: 800-292-1305 Phone: 44 (0) 1937-583333 Phone: 800-465-9590 Fax: 219-659-0625 Fax: 44 (0) 1937-583322 Fax: 705-325-8250 www.polyjohn.com www.polyjohn.co.uk www.polyjohncanada.ca info@polyjohn.com sales@polyjohn.co.uk info@polyjohncanada.ca FS3-3 Assembly July 2016 Page 1 of 16...
  • Page 2 FS3-3 Assembly July 2016 Page 2 of 16...
  • Page 3 1" I.D. x 25" Long PC-000416 To 3-Way Valv 1/2” Uniseal on Sink PC-000328 FS3-0025* 3/4” Barb x 1” Barbed Fitting Fleet Flush Tank Fresh Flush * Must Specify Color Tank Assembly FS3-3 Assembly July 2016 Page 3 of 16...
  • Page 4 FS3-3 Assembly July 2016 Page 4 of 16...
  • Page 5: General Overview

    •These instructions are for restrooms shipped unassembled. Please retain these instructions for maintenance and repair purposes. •The FS3-3 Model restroom assembly will require two people. •All references to left, right, front and rear are as viewed from the front of the restroom.
  • Page 6: Step 1: Pump Installation

    THIS TIME. Remove the awl in the left extrusion and rivet together the left side wall panel, left rear extrusion, and rear panel, leaving the top hole for later. PC-000104 Rivet (16) Used in this step FS3-3 Assembly July 2016 Page 6 of 16...
  • Page 7 (4) Used in this step PC-000192 Sems PC-000175 - Screw (4) Used in this step (2) Used in this step PC-000123 Washers and PC-000140 Nuts PC-000159 - Screw (2) Used in this step FS3-3 Assembly July 2016 Page 7 of 16...
  • Page 8 PLASTIC. Continue around the left side of the unit, until you reach the rear extrusion. Repeat this process with the right side of the unit, starting with the front. PC-000192 Sems (10) Used in this step FS3-3 Assembly July 2016 Page 8 of 16...
  • Page 9: Step 8: Tank Installation

    PC-000106 Washer PC-000103 Rivet (2) Used in this step (2) Used in this step INSERT KEY PC-000158 Screw (1) Used in this step FS3-3 Assembly July 2016 Page 9 of 16...
  • Page 10: Step 10: Screen Installation

    PC-000121 washer and a PC-000106 back-up washer on the topside of the roof. Repeat for remaining three holes. PC-000104 Rivet PC-000121 Washer PC-000106 Washer PC-000100 Rivet (4) Used in this step (12) Used in this step (4) Used in this step (4) Used in this step FS3-3 Assembly July 2016 Page 10 of 16...
  • Page 11: Step 13: Spring Installation

    “Open/In-Use” position when persons are inside the restroom. Turning the key to the left is the open position and the key can not be removed until either in the “Open/In-Use” or “Locked” position. FS3-3 Assembly July 2016 Page 11 of 16...
  • Page 12: Step 16: Mirror Installation

    Insert the seat bolts through the hinges of the seat and through the seat base. Lift open the seat base, thread the plastic seat nuts on the ends of the bolts and tighten. FS3-3 Assembly July 2016 Page 12 of 16...
  • Page 13 13/64” holes through the side panel. Rivet in place using (4) and Soap PC-000102 rivets from the outside with PC-000106 back-up Dispensers here washers on the inside. PC-000102 Rivet PC-000106 Washer (7) Used in this step (7) Used in this step FS3-3 Assembly July 2016 Page 13 of 16...
  • Page 14: Troubleshooting

    Tighten the clamps, stand the unit back up and retest. FS3-3 Assembly July 2016 Page 14 of 16...
  • Page 15 Weather conditions and consumption of foods, liquids and alcoholic beverages can in- crease usage by 30 to 40%. “Conservative” usage calculations based upon each user producing 59 fl . oz of waste and dispensing 6 fl . oz for hand washing. FS3-3 Assembly July 2016 Page 15 of 16...
  • Page 16: Cleaning And Maintenance

    OUR MISSION STATEMENT “PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.

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