Warn 84462 Installation Instructions Manual
Warn 84462 Installation Instructions Manual

Warn 84462 Installation Instructions Manual

Atv plow flange extension kit. application: 92100 provantage plow
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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.
Always Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips
can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation instructions.
Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with
blade up.
Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out
of control.
Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Never stand or ride on the plow.
Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related
hardware.
Always replace all worn or damaged parts before operating.
Never operate this WARN product with damaged or missing parts.
Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the
up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the plow
impacting a stationary object and cause damage to the vehicle and operator injury or death.
Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all
times.
Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to
prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
IWARN® INDUSTRIES
CAUTION signals a hazard that may cause minor to moderate injury, if you do
Failure to observe these instructions could lead to severe injury or death.
INSTALLATION INSTRUCTIONS
ATV Plow Flange Extension Kit
WARN Part Number: 84462
Application: 92100 ProVantage Plow
WARNING
INJURY HAZARD
PAGE 1
84463A0

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Summary of Contents for Warn 84462

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judg- ment.
  • Page 2 Table of Contents Tools Required..........page 2 Torque Specifications ........page 2 Parts List..............3 Installation ............page 4-6 Maintenance/Care ...........page 6 Tools Required - Ratchet - Sockets: 15, 16, 17mm - Wrenches: 15,16, 17mm - Hex Key: 6mm - Drill - 13/32 Drill Bit Torque Specifications Fastener Size Torque lb.ft.
  • Page 3: Parts List

    Parts List Part Number Description 84221 Left Mounting Bracket 84222 Right Mounting Bracket 84223 Left Flange Mounting Bracket 84224 Right Flange Mounting Bracket 84375 Rear Bracket 81238 M10 Flat Head Socket Cap Screw 69807 M10 Lock Nut 22527 M10 x 25mm Cap Screw 79583 M10 x 30mm Flange Head Cap Screw IWARN®...
  • Page 4 Installation Remove plow system from vehicle. Remove flanges from push tube. See Figure 1. Figure 1 Install mounting brackets (A1, A2) using M10 flat head fasteners (B1, B2). Tighten fasteners. See Figure 2. Figure 2 Install the flange mounting brackets (A3, A4) us- ing M10 fasteners (B3, B2).
  • Page 5 Install the rear bracket (A5) using M10 fasteners (B3, B2). Do not tighten at this time. See figure 4. Install the flanges removed in step 2 to the flange mounting bracket in the same orientation. See fig- ure 4. With all the fasteners still loose, engaged the flanges into the plow mount on the vehicle.
  • Page 6: Installation

    Contact the dealer where you purchased the kit. Call an authorized WARN Service Center from the warranty sheet included in the kit. Please have the fol- lowing information available before calling: part number (listed on front of instructions), date of purchase, and make, model, and model year of ATV.
  • Page 7: Installation

    Remplacez toujours toutes les pièces usées ou endommagées avant l’utilisation.  Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes.  Conduisez toujours lentement sur les terrains cahoteux ou accidentés. Le fait de conduire à des vitesses qui secouent la lame alors qu’elle ...
  • Page 8 TABLE DES MATIÈRES Outils Requis ...........page 2 Couples De Serrage ........page 2 Liste Des Pieces ............3 Installation ............page 4-6 Maintence/Entretien.........page 6 COUPLES DE SERRAGE 31 lb. ft. (42 N-m) OUTILS REQUIS - Cliquet - Douilles : 15, 16, 17 mm - Clés : 15, 16, 17 mm - Clé...
  • Page 9 LISTE DES PIÈCES Réf Numéro de pièce Qté Description 84221 Support de montage gauche 84222 Support de montage droit 84223 Support de montage de bride gauche 84224 Support de montage de bride droite 84375 Support arrière 81238 Vis à tête creuse plate M10 69807 Écrou de blocage M10 22527...
  • Page 10 INSTALLATION Retirez le système de lame du véhicule. Retirez les brides du tube poussoir. Voir la figure 1. Figure 1 Installez les supports de montage (A1, A2) à l’aide de fixations à tête plate M10 (B1, B2). Serrer les fixations. Voir la figure 2. Figure 2 Installez les supports de montage de bride (A3, A4) à...
  • Page 11: Figure

    Installez le support arrière (A5) à l’aide de fixa- tions M10 (B3, B2). Ne serrez pas pour l’instant. Voir la figure 4. Installez les brides enlevées à l’étape 2 sur le support de montage de bride dans le même sens. Voir la figure 4.
  • Page 12: Figure

    Communiquez avec le concessionnaire chez qui vous avez fait l’acquisition du kit. Appelez un des centres de service autorisés WARN indiqués sur la garantie qui accompagne le kit. Avant d’appeler, ayez les informations suivantes à portée de main : numéro de pièce (indiqué au recto des instruc- tions), date d’achat, marque, modèle et année du VTT.

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