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Herkules Hebetechnik GmbH K1200-HLS-64 Operating Manual And Test Record

Service lift
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Operating manual and test record
Machine type
K1200-HLS-61
K1200-HLS-64
K1200-HLS-66
Herkules Hebetechnik GmbH
Falderbaumstraße 34
D - 34123 Kassel
Tel.: +49 (0)561 58907-0
Fax: +49 (0)561 58907-34
E-mail: info@herkules.de
Internet: www.herkules.de
for
service lift
Article No.
HLS 1200-61
HLS 1200-64
HLS 1200-66
HLS1200-61-64-66_2012.06_760-070_2.0_EN
Serial No.

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Summary of Contents for Herkules Hebetechnik GmbH K1200-HLS-64

  • Page 1 Operating manual and test record service lift Machine type Article No. Serial No. K1200-HLS-61 HLS 1200-61 K1200-HLS-64 HLS 1200-64 K1200-HLS-66 HLS 1200-66 Herkules Hebetechnik GmbH Falderbaumstraße 34 D - 34123 Kassel Tel.: +49 (0)561 58907-0 Fax: +49 (0)561 58907-34 E-mail: info@herkules.de Internet: www.herkules.de HLS1200-61-64-66_2012.06_760-070_2.0_EN...

  • Page 3: Table Of Contents

    PERATION AND AFETY NSPECTION Table of contents Operation and Safety Inspection ................... 5 General information ....................... 6 Hazard warnings ....................6 Limitation of liability ....................6 Copyright ........................ 7 Terms of guarantee ....................7 Customer service ....................7 Master data sheet......................8 Product description ......................
  • Page 4 PERATION AND AFETY NSPECTION Loading ramps ..................... 27 Function interim drive over ramp (HLS1200-61) ..........27 Function protective flaps (HLS1200-64) ............... 27 Function CE-Stop (HLS1200-66) ................. 27 Operating ......................28 9.8.1 Use of the lifting platform: ................28 9.8.2 Lifting the platform: ..................28 9.8.3 Lowering the lift platform: ................

  • Page 5: Operation And Safety Inspection

    Condition of the pneumatic lines (proper position and do not leak)  Function loading ramps  Function Roll-off protection  Function folding ramp Serial No.: See cover sheet Date: ____________________ Name: ____________________ Herkules Hebetechnik GmbH Falderbaumstraße 34 D - 34123 Kassel Tel.: +49 (0) 561/58907-0 Fax: +49 (0) 561/58907-34...

  • Page 6: General Information

    ENERAL INFORMATION 2 General information The operating instructions (and test log book) contain important information concerning the installation, and ensure safe, proper, and economical operation as well as preservation of operational safety. Observance of these operating instructions will help you to avoid danger, reduce repair costs and downtime as well as to increase the life of your service lift.

  • Page 7: Copyright

    2.4 Terms of guarantee The terms of guarantee are included as a separate document in the sales brochures. 2.5 Customer service For technical information, please contact our customer service centre as follows: Herkules Hebetechnik GmbH Customer Falderbaumstraße 34 service: D - 34123 Kassel Tel.: +49 (0)561 58907-0...

  • Page 8: Master Data Sheet

    Name; Type: ..........Serial No.: See cover sheet Manufacturer: HERKULES Hebetechnik GmbH Falderbaumstr. 34 D-34123 Kassel Intended use: The lift with air bag and scissor system is a lifting machine for lifting vehicles with a permissible load capacity (see technical data) of a maximum load distribution of 3:2 in the driving direction or 2:3 against the driving direction.

  • Page 9: Product Description

    RODUCT DESCRIPTION 4 Product description 4.1 Intended use The lift is exclusively intended for lifting vehicles (passenger cars) with a maximum nominal load (see chapter on Technical data). Lifting individuals and other objects is prohibited. Working under a lifted vehicle and during the lifting and lowering movement is not permitted. Operation may only be performed by persons who have read and understood the operations manual and who are more than 18 years of age.

  • Page 10: Product Structure

    RODUCT DESCRIPTION 4.2 Product structure The vehicle lift consists of a pneumatically operated platform main body on one hand and of a cantilever set on the other hand lifting the vehicle directly by the wheels. The air bag performs an axial stroke movement that is carried out laterally by the scissors. The scissors also restrict the lift height of the service lift.

  • Page 11: Technical Data

    RODUCT DESCRIPTION 4.3 Technical data Technical changes HLS 1200-61 HLS 1200-64 HLS 1200-66 reserved. Lifting capacity of the service lift 2500 kg Empty weight of the service lift 750 kg Maximum load distribution 3:2 in or against the driving direction Lifting time of the service lift approx.

  • Page 12: Ec Declaration Of Conformity

    ECLARATION OF ONFORMITY 5 EC Declaration of Conformity set out in Annex II A of the EC Machinery Directive (2006/42/EC) The manufacturer Herkules Hebetechnik GmbH Falderbaumstraße 34 D - 34123 Kassel Herkules Hebetechnik GmbH is responsible for the machine type Art.- No.

  • Page 13: General Safety Instructions

    ENERAL SAFETY INSTRUCTIONS 6 General safety instructions 6.1 Operator’s duty of care The lifting platform was designed and built taking a hazard assessment into account and following careful selection of the harmonised standards to be met, as well as additional technical specifications. It thus corresponds to the state of the art and guarantees the utmost level of safety.

  • Page 14: Basic Safety Measures

    ENERAL SAFETY INSTRUCTIONS 6.3 Basic safety measures When operating the service lift, the statutory accident prevention regulations in accordance with BGV A1 (General requirements) apply. Regulations BGR 500 (operators of work equipment) can be used for information purposes. Make sure that the front wheels are in the straight-ahead position. Before lifting, prevent the vehicle from rolling away.

  • Page 15: Requirements Of Operating Personnel

    ENERAL SAFETY INSTRUCTIONS 6.4 Requirements of operating personnel The lifting platform must only be used by individuals who have been suitably trained, instructed and authorised. These persons must be familiar with the operating manual and proceed in accordance with the same.

  • Page 16: Transport And Preparation

    If there is identifiable damage, proceed as follows:  Leave the goods and packaging in an unchanged state. Do not attempt to use the product.  Immediately contact Herkules customer service. Herkules Hebetechnik GmbH Customer service: Falderbaumstraße 34 D - 34123 Kassel Tel.: +49 (0)561 58907-0 Fax: +49 (0)561 58907-34 E-mail: info@herkules.de...

  • Page 17: Installation And Assembly

    NSTALLATION AND SSEMBLY 8 Installation and Assembly The following important safety instructions must be observed during the assembly of the service lift. Adhering to safety instructions helps to avoid life-threatening injuries, personal damages, as well as damage to machinery.  The installation work must only be performed by suitably-trained persons and with compliance of the safety instructions during the process.

  • Page 18: Assembly Instruction Hls1200-61

    NSTALLATION AND SSEMBLY 8.2 Assembly instruction HLS1200-61 HLS1200-61 Description Material requirements  1x Platform main body Packaging units 1x Cantilever set  Detailed assembly see Control packaging content chapter additional information  1x Hose barb 1/2" Screw in hose barb ...
  • Page 19 NSTALLATION AND SSEMBLY HLS1200-61 Description Material requirements  2x Cantilever HLS1200-11 Run in cantilever  Run lifting platform in the upper end position. (Operator control module: Open stopcock / hand-operated lever in the switch position „on“).  6x Hexagon screw M12x40 Screw together cantilever with the 6x Nut M12...
  • Page 20 NSTALLATION AND SSEMBLY HLS1200-61 Description Material requirements  Mount drive on ramps. 2x Drive on ramps  2x Folding ramp Interim drive over ramps.  Tilt up interim drive over ramp.  4xHexagon screw 12x100 Adjust lifting platform  4x Ring washer 13mm Mount lifting platform (Boreholes 16mm) 4x Dowel S16...

  • Page 21: Assembly Instruction Hls1200-64 / 66

    NSTALLATION AND SSEMBLY 8.3 Assembly instruction HLS1200-64 / 66 HLS1200-64 / 66 Description Material requirements  1x Main body Packaging units 1x Cantilever set  Detailed assembly see Control packaging content chapter additional information Picture  1x Hose barb 1/2" Screw in hose barb ...
  • Page 22 NSTALLATION AND SSEMBLY HLS1200-64 / 66 Description Material requirements  2x Cantilever HLS1200-14 Run in cantilever Picture  Run lifting platform in the upper end position. (Operator control module: Picture Open stopcock / hand- operated lever in the switch position „on“). ...
  • Page 23 NSTALLATION AND SSEMBLY HLS1200-64 / 66 Description Material requirements  Mount protective flap. 4x PVC-protective flap Picture  Insert grids 4x Grid 367x887mm 2x Grid 490x920mm Picture  Adjust lifting platform / 4xHexagon screw 12x100 adjust on substructure 4x Ring washer 13mm (Provided by the 4x Dowel S16 customer)

  • Page 24: Grounding, Electrostatic Charge

    If the lifting platform HLS1200-64 or HLS1200-66 is used in potentially explosive areas, all metal parts are grounded to prevent an electrostatic charge. The required material can be ordered if needed as an optional accessory from the Herkules Hebetechnik GmbH. All installed and removable parts of the lifting platform, also installed grids must be grounded for safety reasons.

  • Page 25: Operation

    PERATION 9 Operation It is essential that the following safety instructions be followed while operating the service lift and the guidelines in the Chapter on General safety instructions be observed. Adhering to safety instructions helps to avoid life-threatening injuries, personal damages, as well as damage to machinery. The lifting platform may only be used / deployed in accordance with its intended use.

  • Page 26: Commissioning

    PERATION 9.2 Commissioning Read the following functional checklist before using the service lift:  Make sure that no persons or objects are present in the area of operation of the service lift.  Secure the compressed air supply.  Open the main tap on the operating control unit. ...

  • Page 27: Loading Ramps

    PERATION 9.4 Loading ramps When the elevated lifting platform serves the loading ramps as a roll-off protection. You may not be away, during the use of the lifting platform. It is important to check before starting work, whether the loading ramps are set up properly.

  • Page 28: Operating

    PERATION 9.8 Operating The safety guidelines in the chapter "General safety instructions" should be carefully read before operating and must be strictly adhered to during operation. 9.8.1 Use of the lifting platform:  Be sure that the lifting platform is completely retracted. . ...

  • Page 29: Working On The Lifted Vehicle

    PERATION 9.9 Working on the lifted vehicle  Follow the legal regulations for the prevention of industrial accidents.  Make sure that no one is in the space under the lifted vehicle.  It is not allowed to put spare parts or tools on the lifted vehicle or lifting platform. ...

  • Page 30: Troubleshooting

    Afterwards repeat the lowering movement. If, despite the above measures, the lifting platform cannot be lifted or lowered, the customer service department must be notified. Customer Herkules Hebetechnik GmbH Falderbaumstraße 34 service: D - 34123 Kassel Tel.: +49 (0)561 58907-0 Fax: +49 (0)561 58907-34 E-mail: info@herkules.de...

  • Page 31: Maintenance

    AINTENANCE 11 Maintenance Maintenance work should be carried out at the specified maintenance intervals and only by qualified persons. Neither water nor flammable liquids may be used during the cleaning process. To ensure durability and continuous operation of the service lift, the following points should be observed: ...

  • Page 32: Air Bags Characteristics And Durability

    AINTENANCE 11.1 Air bags characteristics and durability The air bags are a flexible element developed and designed specifically for use in lift platforms. The rubber covering reduces the aging process and should be especially carefully checked. Experience shows that well kept air bags have a life expectancy of over 20 years.

  • Page 33: Lubrication And Test Points

    AINTENANCE 11.4 Lubrication and test points Diagram 8: Lubrication and test points Description Lubrication and test points bearing pin overhead Check the safety washers from both of the bearing pins for proper (right and left) fit. lubricate bearing pin sliding surfaces of the Check the sliding surfaces of the scissors for wear.

  • Page 34: Safety Inspection

    AFETY NSPECTION 12 Safety Inspection Safety inspection is required to guarantee the operational safety of the service lift. It should be performed: Before starting up the lifting platform for the first time by the manufacturer. The use of which can be found under the section "operation and safety inspection"(Chapter operation and safety inspection).

  • Page 35: Regular Safety Check

    AFETY NSPECTION 12.1 Regular safety check (In accordance with §10 ( 2 ) German Health and Safety regulations !) Device type Serial number Inspection step Remark Nameplate Sign with lifting capacity Sign with bar mains pressure Operating instructions (abbreviated) Designation lift - lower Secure fit of all supporting screws Safeguard of the scissor pins condition of the pneumatic lines...

  • Page 36: Disassembly And Disposal

    ISASSEMBLY AND ISPOSAL 13 Disassembly and Disposal 13.1 Disassembly To correctly disassemble the system, perform the steps in the assembly instructions found in Chapter Assembly instructions in the reverse order. The safety regulations in Chapter General Safety Instructions must be observed when disassembling the system.

  • Page 37: Additional Information

    DDITIONAL INFORMATION Additional information Spare parts platform-main body K1208-IND Description Item number Internal scissor K1208-IND (complete) 200-118 Set external scissor K1208-IND 15728 und 15732 Lower frame K1208 15354 Thrust bearing bolt (at the top) K1200 / socket ISO 3547 18 x 20 x 15mm 690-147 / 830-181 Middle bolt K1208 (Set of pins) complete with socket and grease nipple 3000-0012...
  • Page 38 DDITIONAL INFORMATION Scope of delivery HLS 1200 – 61 Description Item number Quantity Platform-main body GK1208-IND Cantilever HLS1200-11 15364 Folding ramp 15366 Drive on ramp 200-005 Operator control module 300-249 Ramp holder 15602 Roll-off protection 15103 Hexagon screw M12x40 DIN933 500-177 Hexagon protection nut M12 DIN985 600-114...
  • Page 39 DDITIONAL INFORMATION Scope of delivery HLS 1200 – 64 / 66 Description Item number Quantity Platform-main body GK1208-IND Cantilever HLS1200-14 15545 Grid 376mm x 887mm 820-151 Grid 490mm x 920mm 820-225 Drive on ramp 15716 Ramp holder 15602 Protective flaps (only HLS1200-14) 810-215 Operator control module 300-249...
  • Page 40 DDITIONAL INFORMATION Pneumatic plan HLS 1200-61; HLS 1200-64 Description Item number Quantity Air sleeve double lift 15773 Safety valve (set up on 3.5 bar) 700-171 Pneumatic cylinder drop safety 710-124 Hose package (incl. Mounting materials) 3000-0003 Operator control module manual operation 300-249 (Optional foot operation) Maintenance unit (provided by the customer)
  • Page 41 DDITIONAL INFORMATION Pneumatic plan HLS 1200-66 (Marking K1200-HLS-012-3Bl.3) Description Item number Quantity Air sleeve double lift 15773 CE-control (Pneumatic plate) 300-293 Safety valve (set up on 3.5 bar) 700-171 Pneumatic cylinder drop safety 710-124 Roll switch with retaining tab 15875 Operator control module manual operation (CE-stop 300-341 version)
  • Page 42 DDITIONAL INFORMATION Dimensions installation pit HLS1200-64 / -66...
  • Page 43 DDITIONAL INFORMATION Dimensions substructure HLS1200-64 / -66...
  • Page 44 DDITIONAL INFORMATION Schematic diagram installation HLS1200-64 / -66...
  • Page 45 DDITIONAL INFORMATION Dimension sheet HLS 1200-61...
  • Page 46 DDITIONAL INFORMATION Dimension sheet HLS 1200-64 / -66...

This manual is also suitable for:

K1200-hls-61K1200-hls-66

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