Oce P2T Operation Manual
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Oce P2T Operation Manual

Oce P2T Operation Manual

2-knife trimmer
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Operation guide
P2T 2-Knife Trimmer

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Summary of Contents for Oce P2T

  • Page 1 Operation guide P2T 2-Knife Trimmer...
  • Page 2 Copyright and Trademarks Copyright Copyright 2018 Océ. Illustrations and specifications do not necessarily apply to products and services offered in each local market. No part of this publication may be reproduced, copied, adapted or transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language in any form or by any means, electronic, mechanical, optical, chemical, manual, or otherwise, without the prior written permission of Océ.

  • Page 3: Table Of Contents

    Contents Contents Chapter 1 Preface..........................5 Notes for the reader............................6 Chapter 2 Introduction to the P2T 2-Knife Trimmer ................ 9 Description of the side-trimmer........................11 Chapter 3 How to use the .........................13 Introduction..............................14 Turn on the Two-side trimmer........................15 Enter the Job Settings............................16...
  • Page 4 Contents Chapter 8 Specifications........................55 Chapter 9 Declaration of Conformity....................59...

  • Page 5: Chapter 1 Preface

    Chapter 1 Preface...

  • Page 6: Notes For The Reader

    Names of options to be used in a fixed order Safety symbols Before you use this product, make sure you read and understand the safety information that "http://downloads.oce.com" belongs to the product. Find the safety information on . Also be sure to follow all warnings and instructions marked on the product.
  • Page 7 Notes for the reader Symbol Type of symbol Indicates CAUTION Laser beam Indicates a caution concerning operations that may lead to in- jury to persons if not performed correctly. To use the ma- chine safely, always pay attention to these cautions. IMPORTANT Indicates an operational requirement or restriction.
  • Page 8 Notes for the reader Chapter 1 - Preface...

  • Page 9: Introduction To The P2T 2-Knife Trimmer

    Chapter 2 Introduction to the P2T 2-Knife Trimmer...
  • Page 10 This operation guide does not describe the operation of the booklet maker. If needed, refer to your printer user manual. In this manual the ‘P2T 2-Knife Trimmer’ is referred to as the ‘side-trimmer’. Safety Information Safety information is included in the separate “Safety Information Manual.”...

  • Page 11: Description Of The Side-Trimmer

    [1] Side-trimmer 1. Side-trimmer The side-trimmer [2] Side-trimmer components Component Function Close the top cover The top cover opens to allow error recovery. Chapter 2 - Introduction to the P2T 2-Knife Trimmer...
  • Page 12 The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. Rating and serial label The rating label displays the type of machine, serial number, power use, and fuse information. Chapter 2 - Introduction to the P2T 2-Knife Trimmer...

  • Page 13: Chapter 3 How To Use The

    Chapter 3 How to use the...

  • Page 14: Introduction

    Introduction Introduction This chapter gives information on how to use the side-trimmer. For information on how to operate the printer, refer to the printer documentation. Information about the user interface is included in the chapter “The User Interface.” Information about standard procedures, for example opening covers to clear a paper jam, is included in the chapter “Standard Tasks.”...

  • Page 15: Turn On The Two-Side Trimmer

    Turn on the Two-side trimmer. Turn on the Two-side trimmer. Procedure 1. Connect the Booklet maker to the power supply. 2. Use the ON/OFF switch to turn ON the Booklet maker. Chapter 3 - How to use the...

  • Page 16: Enter The Job Settings

    Enter the Job Settings Enter the Job Settings The user Make the settings for a new job in the BASIC [BASIC] window on the touch screen. See interface on page 19 for further information. • The trim dimension is calculated automatically according to the PAPER SIZE and SET THICKNESS.

  • Page 17: Adjust The Stacker

    Adjust the Stacker Adjust the Stacker Adjust the Adjust the stacker according to the size and thickness of the finished book (see ). See side-trimmer stacker on page Chapter 3 - How to use the...

  • Page 18: During The Job

    During the job During the job • Unload books from the stacker before the stacker is full. • Empty the trim bin from time to time. The Booklet maker stops and displays a message if the Empty the trim bin on page stacker is full.

  • Page 19: Chapter 4 The User Interface

    Chapter 4 The user interface...

  • Page 20: The Job Mimic

    The Job Mimic [3] The booklet maker touch screen 1. Adjustment < 0: The Job Mimic The job mimic shows the current machine status. [4] The Job Mimic 1. Side-trimmer status. Chapter 4 - The user interface...
  • Page 21 The Job Mimic Icon Information Side-trim The trim setting is displayed. The number at the top shows the trim size. The number at the bottom shows if the trim is offset from the centre-line. A red X shows that the trim function is not active. Chapter 4 - The user interface...

  • Page 22: The [Basic] Window

    The [BASIC] window The [BASIC] window The BASIC [BASIC] window gives you access to frequently-changed machine settings. Button Information [SIDE TRIM] The trim dimension is calculated automatically according to the PAPER SIZE and SET THICKNESS. If needed, the trim dimension can be changed. How to adjust the size of the bulk tray The default setting is 2.5mm from each side.

  • Page 23: The [Configure] Window

    The [CONFIGURE] window The [CONFIGURE] window The CONFIGURE [CONFIGURE] window lets you make changes to the configuration of the machine. Some functions and buttons are only available at certain access levels. Refer to your booklet maker manual. Button Information Operator Supervisor Hidden Active...
  • Page 24 The [CONFIGURE] window Chapter 4 - The user interface...

  • Page 25: Chapter 5 Standard Tasks

    Chapter 5 Standard Tasks...

  • Page 26: Introduction

    Introduction Introduction This chapter describes the standard tasks that are needed in the day-to-day operation of your Booklet maker. Chapter 5 - Standard Tasks...

  • Page 27: Adjust The Side-Trim Offset

    Adjust the side-trim offset Adjust the side-trim offset Introduction By default, the book is side-trimmed by an equal amount on each side. The side-trim dimension is automatically calculated to trim 2.5mm from each side. For example, if the book is 210mm wide, the default trim is 205mm.

  • Page 28: Empty The Trim Bin

    Empty the trim bin Empty the trim bin When to do • An error message [CHECK THE SIDE TRIM BIN] is displayed on the touch screen when the trim bin is full. • You can empty the side-trim bin when you choose. When you start a new job [5] Empty Trim Bin 1.
  • Page 29 Empty the trim bin 1. Use the handles to move the side-trim bin away from the machine. 2. Empty the trim bin 3. Return the side-trim bin under the chute. Check the bin is positioned close to the machine. Magnets hold the bin in position. Procedure - with the optional book stacker (See figure Side-trim bin with optional book stacker) 1.

  • Page 30: Adjust The Side-Trimmer Stacker

    Adjust the side-trimmer stacker Adjust the side-trimmer stacker The stacker must be adjusted according to the book size. When to do • When you start a new job [7] The stacker 1. Catch tray 2. Collection table [8] Collection table position 1.

  • Page 31: Raise And Lower The Side-Trimmer Stacker

    Raise and lower the side-trimmer stacker Raise and lower the side-trimmer stacker The stacker can be raised to allow access to other parts of the machine. WARNING Take care to keep your hands clear of the folding part of the stacker. [9] The stacker 1.
  • Page 32 Raise and lower the side-trimmer stacker Procedure - Lower the stacker 1. Push down on the top of the stacker until it clicks into position. Chapter 5 - Standard Tasks...

  • Page 33: Move The Side-Trimmer

    Move the side-trimmer Move the side-trimmer The Book Stacker locks in position onto the Booklet Maker. The docking latch is released by a foot pedal. When to do 1. Access the mains ON/OFF switch. 2. Replace the mains input fuses. [11] The Side-trimmer docking latch Procedure NOTE...

  • Page 34: Remove And Re-Fit The Book Supports Of The Side-Trimmer

    Remove and re-fit the book supports of the side-trimmer Remove and re-fit the book supports of the side- trimmer There are five removable metal book supports in the side-trimmer. They must be removed when small books are made and re-fitted for normal applications. When to do •...
  • Page 35 Remove and re-fit the book supports of the side-trimmer [14] Side-trimmer book supports 1. Outer book support, left (marked LH OUT) 2. Inner book support, left (marked LH IN) 3. address book support 4. Inner book support, right (marked RH IN) 5.
  • Page 36 Remove and re-fit the book supports of the side-trimmer If the pivot bearings are not visible: There is enough space to remove the book supports. • Open the top cover of the side trimmer • Go to "Step 2 - remove the center book sup- port".
  • Page 37 Remove and re-fit the book supports of the side-trimmer There are two inner book supports. Remove one at a time. Hold each end of the inner book support and lift upwards. Remove the inner book support through the top of the machine. Repeat with the other inner book support.
  • Page 38 Remove and re-fit the book supports of the side-trimmer If the pivot bearings are not visible: There is enough space to remove the book supports. • Open the top cover of the side trimmer • Go to "Step 2 - fit the inner and outer book supports".
  • Page 39 Remove and re-fit the book supports of the side-trimmer Hold the out feed guard open with one hand and slide the centre book support in though the opening. Keep the book support central. See figure 'The side-trimmer'. The centre book support is secured with spring clips.
  • Page 40 Remove and re-fit the book supports of the side-trimmer Chapter 5 - Standard Tasks...

  • Page 41: Error Conditions, Problems And Solutions

    Chapter 6 Error Conditions, Problems and Solutions...

  • Page 42: Side-Trimmer Error

    Side-trimmer error Introduction This chapter describes how to correct problems that can occur with your Booklet maker. If a problem persists, contact your service engineer. Side-trimmer error If a paper jam or other error occurs in the printer, the printer and the Booklet maker stop. The Error messages on page type of error is displayed on the touch screen Error Messages.

  • Page 43: Quality Problems

    Quality problems Quality problems [16] Fore-edge trimming and side-trimming 1. Maximum fore-edge trim: 2. Side-Trim 3. Side-Trim Trimming problems can affect the fore-edge trim or the side-trim. Make sure you follow the correct fault-finding routine. Side-trimming problems are explained in this manual. Fore-edge trimming problems are explained in the booklet maker manual.
  • Page 44 Quality problems Turn off the side-trimmer at the mains ON/OFF switch. Wait for 5 seconds and then turn on the side-trimmer. Does the problem persist? ¦ No further action is required. Call your service engineer. Trimming problem - the book is not trimmed to the correct size Is the [SIDE TRIM] setting turned on? ¦...
  • Page 45 Quality problems ¦ ¦ If you need to use a custom trim size, enter the trim dimension in the TRIM ¦ window. Make sure the size is at least 2mm less than the book size. Open the top cover of the Two-side Trimmer. Wait for the side-trimmer to reset. Does the prob- lem persist? ¦...
  • Page 46 Quality problems ¦ No further action is required. Call your service engineer. Trimming problem - poor trim quality The book is trimmed to the correct size and offset, but the trim quality is bad. NOTE Certain book thicknesses or material can result in a small witness mark on the bottom corner of the spine, this is normal.

  • Page 47: Error Messages

    Error messages Error messages Information and error messages are shown in the message list. Refer also to your booklet maker user manual. The error messages are shown in order of priority. Follow the action needed for the messages, starting with the message at the top of the list. To display the information about a message: •...
  • Page 48 Error messages Message Information [SIDE TRIM COVER OPEN] Open the top cover of the Two-side trimmer. Close the top cover of the Two-side Trimmer. If the message does not clear, open and then close the top cover of the side-trimmer. If the message is not cleared, use the stacker mains ON/OFF switch.

  • Page 49: Paper Jams

    Paper jams Paper jams 1. Open and then close the top cover of the side-trimmer. 2. Then, if necessary, open the top cover of the side-trimmer and check for paper trimmings or obstructions. Close the top cover of the side-trimmer. 3.

  • Page 50: Change The Fuses - Side-Trimmer

    Change the fuses - side-trimmer Change the fuses - side-trimmer Introduction Description of the side-trimmer on The Booklet maker has two fuses at the power input. See page If either fuse has blown, the Book Stacker will not operate. WARNING Turn OFF the machine and remove the mains power supply cable before you change the fuses.

  • Page 51: Chapter 7 Maintenance

    Chapter 7 Maintenance...

  • Page 52: Service And Maintenance

    Service and maintenance Service and maintenance Service maintenance is scheduled according to the booklet maker use. After every one-million stitches (every 3rd spool of stitch-wire), the side-trimmer needs service. Only an approved service engineer can service the side-trimmer. Contact your supplier for further information.

  • Page 53: Operator Maintenance

    Operator maintenance Operator maintenance We recommend that you clean the side-trimmer every week to remove surface dust. CAUTION Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Use a moist cloth to clean the outside of the side-trimmer. Clean the outfeed lower guide When to do •...
  • Page 54 Operator maintenance 1. Outfeed guard, lifted. 2. Outfeed lower guide. Procedure 1. Use the mains ON/OFF switch to turn OFF the side trimmer. 2. Use your hand to lift the outfeed guard. See figure 18. 3. For ink-based printers only: Apply a small quantity of polish onto a cloth and clean the outfeed lower guide.

  • Page 55: Specifications

    Chapter 8 Specifications...
  • Page 56 Operating conditions 10-35°C 35-85% relative humidity Up to 2,000 m above mean sea level Production Minimum set time: 3.8 seconds 950 books trimmed per hour Book size Minimum trimmed book size: 120 x 80mm Maximum input size: 380 x 310mm Book Thickness Maximum finished book thickness: 10.4mm (approx 208 pages 80g/m²)
  • Page 57 * Standard book is made from 20 sheets of 80 g/m² paper, with 2 stitches. Production may vary according to operating conditions. In line with a policy of continual prod- uct improvement, the manufacturer reserves the right to alter the materials or specification of this product at any time without notice.
  • Page 58 Chapter 8 - Specifications...

  • Page 59: Chapter 9 Declaration Of Conformity

    Chapter 9 Declaration of Conformity...
  • Page 60 Blaydon Road Sandy SG19 1RZ United Kingdom Object of the declaration: Watkiss P2T 2-Knife Trimmer Serial Number WA/P2T/0001 onwards The object of the declaration described above is in conformity with the relevant Union harmoni- zation legislation: 2014/35/EU - Low Voltage Directive...
  • Page 62 Canon Inc. www.canon.com Canon U.S.A., Inc. www.usa.canon.com Canon Canada Inc. www.canon.ca Canon Europe Ltd www.canon-europe.com Canon Latin America Inc. www.cla.canon.com Canon Australia PTY. Ltd www.canon.com.au Canon China Co., Ltd www.canon.com.cn Canon Singapore PTE. Ltd www.canon.com.sg Canon Hongkong Co., Ltd www.canon.com.hk ©...

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