Ultraviolet Sysrtems Inc. Ultra UV2 Installation & Operation Manual

Ultimate uv water sanitizer

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WARNING

following:

• Follow all applicable electrical codes.

• Turn off power at main source before making any electrical connections or servicing the unit.

• To reduce the risk of electric shock, injury or death disconnect unit from power supply

• Follow the instructions or risk of serious injury or death could occur!

UV EXPOSURE & PROTECTION:

UV-A and UV-B radiation can have adverse short and long term effects on the eyes and skin. Never

look directly at a UV lamp that is connected to a power source. Avoid UV skin exposure at all times.

NOTICE

Follow all codes and regulations that apply to the design, installation and use

of suction outlet fittings.

1555 Detrick Ave. Deland, Florida 32724-2014

Toll Free: 1.866.649.5551 Phone: 407.600.5751

sales@ultravioletpools.com

INSTALLATION &

OPERATIONS MANUAL

IMPORTANT SAFETY INSTRUCTIONS: READ

COMPLETELY BEFORE PROCEEDING.

When using this electrical equipment, basic safety

precautions should always be followed, including the

To Installers: Read and follow these

instructions. Give these instructions to the

facility owner to keep for future reference.

Pool, Spa & Pond

Water Sanitizer 4BJ1

EPA Registered

#084221-AZ-001

www.ultrvioletpools.com

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Summary of Contents for Ultraviolet Sysrtems Inc. Ultra UV2

Page 1 INSTALLATION & OPERATIONS MANUAL IMPORTANT SAFETY INSTRUCTIONS: READ WARNING COMPLETELY BEFORE PROCEEDING. When using this electrical equipment, basic safety precautions should always be followed, including the following: • Follow all applicable electrical codes. • Turn off power at main source before making any electrical connections or servicing the unit. •...
Page 2 Signal Words and Symbols Used In This Manual This Owner’s Manual and Installation Guide contains speciﬁc precautions and symbols to identify safety- related information. You will ﬁnd DANGER, CAUTION, WARNING and NOTICE symbols which require special attention. Please read them carefully and follow these precautions as indicated! They will explain how to avoid hazards that may endanger you or persons using or maintaining your pool or spa.
Page 3: Table Of Contents
Parallel Plumbing Without and with bypass ......................8 Multiple port Plumbing FOR 3 LAMP UNITS Without and with bypass .............9 Gluing Piping To The UV Unit ............................10 Providing Electrical Power To The Ultra UV2 Unit....................10 Electrical Bonding (Grounding) ..........................10 System Start-Up ................................11 Connecting Pressure Switch .............................11...
Page 4: Welcome
UV systems for ﬁsh ponds. The best advice is to consult a ﬁsh pond expert to determine what the ﬂow rate for your pond should be, and use the appropriate sized Ultra UV2 for that ﬂow rate see “Fig. 1” on...
Page 5: Pond Sizing Chart
004-422-2023-00 120V w/ 3 UV-C Lamps All capacities are nominal. Note: Multiple Ultra UV2 units installed in parallel can be used for ﬂow rates beyond those speciﬁed herein. (See page 9) * Header size should be 2½” or 3” and split to two 2” pipe headers at the inlet and outlet connections .
Page 6: Locating The Ultra Uv2 Unit
NOTE: The use of multiple inlets/outlets will require additional unions. Use the plugs provided with the Ultra UV2 in the unused inlets and outlets. To install the unions onto the Ultra UV2 unit, glue and insert the unions spigot end into the inlet and outlet opening selected. Then, using the six plugs provided, glue the plugs into the remaining unused plumbing openings.
Page 7: Plumbing The Ultra Uv2 Unit
1. T o allow for removal of the UV unit, while still allowing the system to operate with water ﬂowing through the bypass. 2. If system pressure testing above 50 psi is required (max Ultra UV2 pressure is 50 psi/ 3.45 bar).
Page 8: Typical Plumbing Without And With Bypass
2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v), must be on the outlet side of the Ultra UV2 unit and plumbed after the two way valve and before the tee into the return line. Please refer to the instructions supplied with the ﬂow switch for plumbing and wiring.
Page 9: Parallel Plumbing Without And With Bypass
2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v), must be on the outlet side of the Ultra UV2 unit and plumbed after the two way valve and before the tee into the return line. Please refer to the instructions supplied with the ﬂow switch for plumbing and wiring.
Page 10: Multiple Port Plumbing For 3 Lamp Units Without And With Bypass
2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v), must be on the outlet side of the Ultra UV2 unit and plumbed after the two way valve and before the tee into the return line. Please refer to the instructions supplied with the ﬂow switch for plumbing and wiring.
Page 11: Gluing Piping To The Uv Unit
If local codes require the pressure test to be higher than the max operating pressure on the silver label use the bypass (if the unit is plumbed with a bypass) to allow the Ultra UV2 to be only left at or below the max operating pressure.
Page 12: System Start-Up
WATER CHEMICAL BALANCE lamps. Up to two additional lamps can If you have installed your Ultra UV2 unit on any water be added to a single lamp system. This is vessel other than ﬁsh ponds or ponds with live plants,...
Page 13 Valve #1 Ultra UV2 unit. This instruction applies to all systems with a single speed or with a variable speed pump. This type of damage is not covered under the factory warranty.
Page 14: Consumer Operating Instructions
Cleaning the quartz tube: The quartz tube requires cleaning every 6 months to ensure optimum performance. 1. Turn off all power to the ULTRA UV2 unit and al l other pool equipment. Unplug the unit from its powe r receptacle or turn OFF the circuit breaker that is th e ULTRA UV2’s power source.
Page 15 ½ turn. 12. Turn power on to the Ultra UV2 unit. Turn pump on t o check for leaks. Conﬁrm that there are no leaks then turn off pump and power off to the unit. Reinstal l lamps, spring clip and connect to ballast(s).
Page 16: Scheduled Uv Lamp(S) Replacement
13,000 hours of operation they have reached the end of their useful life. LAMP REPLACEMENT PROCEDURE 1. Turn off all power to the ULTRA UV2 unit and al l other pool equipment. Unplug the unit from it s power receptacle or turn OFF the circuit breake r that is the ULTRA UV2’s power source.
Page 17: Troubleshooting
Make sure the system ﬁlter and all debris baskets are clean. b. Verify that the Ultra UV2 unit is operating at minimum of 5psi, which is required to activate th e pressure switch. Please note that the ﬁlter gauge does not indicate the pressure in the UV unit.
Page 18 Reset the GFCI and if it does not trip, attach the electrical plug to a UV lamp. (One at a time if multiple lamps are present in your Ultra UV2 unit.) If it trips with the lamp lit, it indicates that a UV lamp is causing...
Page 19: Ultra Uv2 Part Numbers
THE ULTRA UV2 UNIT MAKES NOISE WHEN OPERATING This is an indication of the Ultra UV2 unit not being properly attached to a ﬁrm mounting base of concrete using bolts (not supplied) placed through the mounting holes in the Ultra UV2 unit base. Attach the Ultra UV2 unit correctly to a ﬁrm base as described in page 6.
Page 20 2" Union Kits 63mm Union Kits Lamp Unit Conﬁgurations • 1 Lamp unit requires 1 single lamp ballast Optional Flow Switch • 2 Lamp unit requires 1 dual lamp ballast • 3 Lamp unit requires 1 single lamp ballast 1 dual lamp ballast...