Do you have a question about the 1600 and is the answer not in the manual?
Questions and answers
Summary of Contents for Farm King 1600
Page 1
SXL-26030 OperatOr and parts Manual 1600 High-Clearance Sprayer 04/2010...
Page 2
Abuse or modifications to the sprayer that change the performance other than original factory specifications void the warranty. Farm King reserves the right to make product improvements to the equipment at any time. It shall not be obligated to make such changes to machines already in service.
Safety Instructions - Section A Safety First Accidents can be prevented by recognizing the causes or hazards before an accident occurs . . . and doing something about them. Regardless of the care used in the design and construction of this equipment, there are some areas that cannot be completely safeguarded without interfering with the accessibility and efficiency of operation.
Safety Instructions - Section A Safety Instructions for Operation 1. DO NOT ALLOW ANYONE TO OPERATE THIS FARM KING SPRAYER UNTIL HE OR SHE HAS READ THIS MANUAL AND IS COMPLETELY FAMILIAR WITH ALL SAFETY AND OPERATION PROCEDURES. Observe the IMPORTANT SAFETY INSTRUCTIONS...
Page 8
Safety Instructions - Section A 4. People who are allergic to any of the chemicals used must never be allowed in or near the sprayer. 5. Always park the sprayer on a level surface, and lock the tractor brakes, or block the tires, before making adjustments or repairs.
Page 9
Safety Instructions - Section A 11. Do not replace components or parts with those other than genuine Farm King Factory Service Parts. To do so may reduce the effectiveness of safety features or decrease the accuracy of the unit. 12. Read the Operation Instructions section of this manual for further necessary information relat- ing to the safe operation of the applicator.
Page 10
Safety Instructions - Section A Safety Decals on a Farm King Model 1600 High-Clearance Sprayer DANGER CAUTION WARNING KEEP HANDS AND DO NOT RIDE BODY AWAY FROM IN THIS AREAS WHICH EJECT FLUIDS UNDER AREA HIGH PRESSURE 004772 004774 004773...
Test to verify application at the desired rate and all compo- nents work correctly. The Farm King Model 1600 High-Clearance Sprayer consists of the following subsystems: • Hitch • Hydraulics • Liquid Tanks and Cradle Frame - Centrifugal Pump •...
Spray boom. The required size of the nozzles is dependent on the application rate and the tractor rate of travel (i.e. speed). The spacing of the nozzles is dependent on the type and size of nozzle utilized. See your Farm King Dealer for correct selection of nozzles and required spacing.
Operation Instructions - Section B Liquid Pump & Plumbing The liquid system begins with a suction line supplying a centrifugal pump. This pump is powered via tractor hydraulics and provides flow to the sprayer. The pump and plumbing have been configured to provide for the following functions: •...
Operation Instructions - Section B Figure 1 Centrifugal Pump Pump operation is very important. The following must Vent Line be followed when operating a centrifugal pump. Proper Product Tank pump operation will make your system operate with Pump minimal maintenance and down time. Failure to follow the manufacturer’s pump operation instructions will void the Suction pump warranty.
Operation Instructions - Section B There are two basic rules to follow when operating a hydraulically driven centrifugal pump: 1. never run the pump in a ”non-flooded” condition. IMPORTANT 2. Always have the correct oil flow to the pump motor. Always read and follow the pump manufacturer’s opera- tional instructions.
Operation Instructions - Section B Left Side View Eductor (Optional) Fill Solution Tank, Utilizing Optional Eductor Eductor Lid Load the solution tank using the optional eductor via the following steps: 1. Close all valves. 2. Remove solution quick fill cap and connect load hose.
Operation Instructions - Section B Only you, the operator, can determine the length of IMPORTANT time required to completely rinse all chemical residue from the sprayer tanks and plumbing systems. Rinse Eductor While Filling: Rinse the Eductor via the following: 1.
Operation Instructions - Section B Turn off a hydraulically driven centrifugal pump using the ”float” position of the tractor’s hydraulic valve. This IMPORTANT allows the motor to stop slowly helping to protect the motor and motor seals. Fill Clean Water Rinse Tank Filling the clean water rinse tank is achieved via the Clean Water Quick Fill Valve...
Operation Instructions - Section B Only you, the operator, can determine the length of IMPORTANT time required to completely rinse all chemical residue from the sprayer tanks and plumbing systems. Rinse Solution Tank Using the clean water rinse tank system, rinsing the solution tank with clean water is accomplished via the following steps: 1.
Operation Instructions - Section B Rinse Spray Boom Plumbing Using the clean water rinse tank system, rinse the spray boom plumbing with clean water via the following steps: Close all valves. Only you, the operator, can determine the length of IMPORTANT time required to completely rinse all chemical residue from the sprayer tanks and plumbing systems.
Operation Instructions - Section B Spraying Spraying is accomplished via the following steps: 1. Close all valves. 2. Open the solution tank main valve. 3. Setup control system. (Setup and operation of the control system is covered in the manual provided by the controller manufacturer.) Spray Boom 4.
Operation Instructions - Section B Always dispose of chemical or diluted chemical IMPORTANT according to your local, state, and federal regulations. Strainers Check and clean the main and in-line strainers daily, more frequently if your solution is not free of debris. Hydraulics Hydraulic power for the trailer sprayer is supplied from the tractor hydraulic system.
Operation Instructions - Section B Remove the cylinder lock prior to operation. Operating IMPORTANT the boom with the cylinder lock in place may cause damage to the Henschen suspension. Top Fold Spray Boom Folding Out - Operation Cradle Pin Folding the front fold spray boom into the spray position Solution Tank requires the following steps: Engage the tractor hydraulic control valve connected to the...
Operation Instructions - Section B Top Fold Spray Boom Folding In - Operation Cradle Pin Folding the boom into the cradle position requires the Solution Tank following steps: 1. Raise the entire boom up to the maximum height using the boom up/down switch. 2.
Operation Instructions - Section B Boom Control Switches Solution Spray Control System See the controller manufacturer’s manual for operation instructions. Raven Spray Controller Light and Marking System The light system on the sprayer works with the tractor’s light system. Amber lights flash in unison with the tractor’s amber flashing lights.
Connection & Startup - Section C Connection Hitch Farm King provides a pintle/clevis hitch. Safety Chains Adjust pintle/clevis hitch so sprayer is level when connected to tractor drawbar. Connect the sprayer to the tractor according to the tractor manufacturer’s instructions. Once the hitch is connected to the tractor make certain that the safety chains on pintle/ clevis hitch are securely fastened to the tractor.
Connection & Startup - Section C Axles Adjustable Width Axles The Farm King Model 1600 High-Clearance Sprayer has adjustable axles to accommodate different row spacing. The axle width adjustment procedure follows: 1. Secure sprayer on level ground, attached to a tractor with the wheels chocked and the tractor in park.
Only the operator can determine the maximum safe operating speed of the sprayer. Maximum Solution Tank Capacity in Gallons at 20 MPH with 380 - 90R46 Tires Solution Weight Per Gallon 1600 Gallon Tank 8.3 lb/gal (Water) 1600 10.0 lb/gal 1600 12.0 lb/gal...
Connection & Startup - Section C Hydraulics WARNING Tractor Hydraulic System Pressure The hydraulic system on the Farm King Model 1600 KEEP HANDS AND High-Clearance Sprayer requires from the tractor’s BODY AWAY FROM hydraulic system a pressure of at least 2200 PSI. A...
Vertical Fold Spray Boom Directional Stack Valve Block Hydraulic Boom Function Controller (closed center section) The Farm King vertical fold boom directional stack hydraulic controller utilizes ”live” hydraulics. This eliminates the need to move the tractor’s hydraulic controls in the direction desired to operate a boom function.
Connection & Startup - Section C Vertical Fold Spray Boom Directional Stack Valve Block Hydraulic Boom Function Controller (open center section) If your system is an open center system, or certain closed center systems, configure the directional stack to account for this by following these instructions: Not configuring the directional stack hydraulic manifold IMPORTANT...
Connection & Startup - Section C Spray Control System Install the spray control console in the cab and route the wire harness to the back of the tractor per installation instructions provided by the control manufacturer. Boom Control Switches Install the speed sensor and connect it to the solution controller according to the speed sensor and spray controller manufacturer’s instructions.
Connection & Startup - Section C Light System The light system provides the signal from the tractor to the sprayer. Connect the seven-pin male connector to the tractor’s seven-pin female connector at the rear of the tractor. The connector for the sprayer is located near the hitch.
Page 38
Connection & Startup - Section C NOTES:...
Page 40
Storage - Section D When storing the sprayer for longer periods of time, the following procedures must be followed to lessen the chance of rust and corrosion on the unit. It may be easier to perform functions 1 - 5 while the unit is connected to the tractor.
Storage - Section D Sprayer Winterization Proper winterization is an important step in extending the life of your sprayer investment and preparing it for operation next season. The following steps are a guideline to assist in the winterization of your sprayer. All chemical contaminated rinse material must be collected and disposed of according to product label DANGER...
Page 42
Storage - Section D Sprayer Winterization (cont.) 4. With the pump running, begin to winterize each of the segments in the plumbing system. a. One at a time, slightly open the manual valves that feed the agitation and rinse system to allow the solution to circulate through those segments of the plumbing.
Maintenance, Service & Troubleshooting - Section E IMPORTANT Proper maintenance of the sprayer and the tractor is critical for peak performance, reliability and accuracy of this system. The following is a guideline of the type of maintenance and servicing that should be performed on this unit. Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit.
Maintenance, Service & Troubleshooting - Section E Hydraulics 1. Inspect cylinder shafts for corrosion or damage. Repair or replace shaft to avoid hydraulic leaks or cylinder WARNING failure. 2. Inspect hydraulic hoses. Replace any hose that shows KEEP HANDS AND signs of wear or damage.
Maintenance, Service & Troubleshooting - Section E Top Fold Spray Boom Lubrication Apply grease to all grease zerks daily when in use (more often if sprayer is utilized in severe conditions). Grease zerks are located at: • Wing attach point, 4 total (Item 1) •...
250 - 265 5/8"-18 Bolt 140 - 170 2. After tightening, pull the Farm King 1600 High- Clearance Sprayer approximately one (1) mile. 3. Retighten lug nuts to correct torque specs. 4. Use the sprayer, stopping after three (3) hours and again after ten (10) hours to retighten lug nuts to correct torque specifications.
Maintenance, Service & Troubleshooting - Section E Bolt Torque Data The chart provided contains information concerning standard hardware used on this machine. It is recommended that all fasteners be tightened to the torque values specified. The grade of the bolt is identified by the markings on the head of the bolt ; grade 2 - no markings, grade 5 - 3 radial lines, grade 8 - 6 radial lines.
Maintenance, Service & Troubleshooting - Section E SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Loss of hydraulic fluid due Fittings and tubes leaking Tighten loose fittings and to leakage replace worn hoses of cracked tubing Leakage between flange and Repair or replace housing Low discharge of the Pump not primed...
Page 50
Maintenance, Service & Troubleshooting - Section E NOTES:...
Page 58
Parts & Schematics - Section F Description: Drawbar Assembly...
Page 59
Parts & Schematics - Section F Description: Drawbar Assembly Item # Part # Description Quantity SX013363 Weldment; Hitch SXPPI-331VH Hitch; Pintle SXPPI-208VR Pintle; Clevis SXVB85 Bolt; Clevis SXVB91 Nut; Clevis SX004752 Jack stand Weld SX006933 Chains, Safety SXBH-075-250-2 Bolt; 3/4" x 2-1/2" Gr. 5 SXBH-100-650-5 Bolt;...
Page 60
Parts & Schematics - Section F Description: 10-Bolt Adjustable Axle Assembly...
Page 61
Parts & Schematics - Section F Description: 10-Bolt Adjustable Axle Assembly Item # Part # Description Quantity SX011821 Plate; Axle Washer Reinforced SX012484 Weldment; Adjustable Axle Tube Mount SX011868 Bolt; 3/4" x 2-1/2" Gr. 5 SX2813180L16 Spindle 680 10-Bolt SX2891300 Complete Hub Assembly SX906497 Grease Seal...
Page 62
Parts & Schematics - Section F Description: Cradle Assembly...
Page 63
Parts & Schematics - Section F Description: Cradle Assembly Item # Part # Description Quantity SX013463** Weld, Cradle Arm SXBH-050-150-2 Bolt, 1/2" x 1-1/2" Gr. 5 SXLN-050-NI Locknut, 1/2" Nylon Insert SX012119 Black Plastic For 570 SX012120 Black Plastic For 570 SX171-C #8 x 3/4"...
Page 64
Parts & Schematics - Section F Description: Tank Spreader and Sight Gauge...
Page 65
SXBH-025-100-S Bolt; 1/4" x 1" Hex. Stainless SXLN-025-NI-S Lock Nut; 1/4" Nylon Insert Stainless SX007666 Sleeve, Tank Spreader Weld SX007668 Shaft, 1600 Tank Spreader SX006216 Sight Gauge; Weld SXBH-038-125-2 Bolt; 3/8" x 1-1/4" Gr. 2 SXLN-038-NI Locknut; 3/8 Nylon Insert...
Page 66
Parts & Schematics - Section F Description: Fold-Over the Top Boom; Center Section Assembly...
Page 67
Parts & Schematics - Section F Description: Fold-Over the Top Boom; Center Section Assembly Item# Part # Description Quantity SX011910B Weld; Pivot Pin Plate, Painted SX011917 Tube; Bushing, Boom SX011939 Weld; Free Half Center SX011953 Weldment; Boom Center #1 SX011954 Weld;...
Page 68
Parts & Schematics - Section F Description: Fold Boom, Primary Section Assembly...
Page 69
Parts & Schematics - Section F Description: Fold Boom, Primary Section Assembly Item # Part # Description Quantity SX011982 Bumper Pad Rework SX012043 Weld; Boom Primary RH SX012044 Weld; Boom Primary LH SX012058 Plate; Cylinder Wing Lift SX012095 Pin; Primary Mount SXBH-038-150-5 Bolt;...
Page 70
Parts & Schematics - Section F Description: Fold Boom, Secondary Breakaway Assembly...
Page 71
Parts & Schematics - Section F Description: Fold Boom, Secondary Breakaway Assembly Item # Part # Description Quantity SX011961 Spring; Breakaway Release 1" OD x 3" x 3/1 SX011962 Shock Absorber SX012059 Plate; Hose Rub Guard SX012690 Plate; Boom Fold Over See Chart Weld;...
Page 73
Parts & Schematics - Section F Description: Boom Sections...
Page 74
Parts & Schematics - Section F Description: Sprayer Hydraulic Routing...
Page 75
Parts & Schematics - Section F Description: Sprayer Hydraulic Routing Item # Part # Description Quantity SX6400-6-8 Hyd. Adapter, 3/8" JIC & 3/4" ORB Male SX8010-15P Hyd. Quick Coupler, Univ. Poppet SX011958 Cylinder; Hyd. 3" x 16" SX011957 Cylinder; Hyd. 3" x 8" SX6500-6 Hyd Ell;...
Page 76
Parts & Schematics - Section F Description: Fold-Over The Top Boom, Hydraulic Valve Breakdown...
Page 77
Parts & Schematics - Section F Description: Fold-Over The Top Boom, Hydraulic Valve Breakdown Item # Part # Description Quantity SX210-016 FTG 6801-6-8/E-MJ-MO SX210-023 FTG 6400-6-6/S-MJ-MO SX210-038 FTG 6408-HHP-8/HOLL Hex Plug MO SX210-127 FTG 6408-HHP-6/HOLL Hex Plug MO SX211-223 FTG CAP-8/MJ Red SX211-234 FTG CAP-6/MJ Red SX232-050...
Page 78
Parts & Schematics - Section F Description: Top Fold Boom, 5 Bank Hydraulic Valve Bank Wiring Diagram Item # Part # Description Quantity SX319-028 Fasse Control Block Wiring Harness...
Page 80
Parts & Schematics - Section F Description: Fold-Over The Top Boom, 5 Bank Hydraulic Switch Box Breakdown...
Page 81
Parts & Schematics - Section F Description: Fold-Over The Top Boom, 5 Bank Hydraulic Switch Box Breakdown Item # Part # Description Quantity SX212-184 Screw 6/32" x 3/8" Oval Hd Blk SX212-202 Insert 6/32" x 3/8" Brass SX212-215 Knob 1/4"-20 Female SX212-231 Screw Welded 1/4"-20 x .500"...
Page 82
Parts & Schematics - Section F Description: Spray Boom Cylinder Assembly...
Page 83
Parts & Schematics - Section F Description: Spray Boom Cylinder Assembly P/N SX011958 P/N SX011957 Wing Over the Item # Wing Tilt Description Quantity Top & In/Out 3 x 8 180° Fold 3 x 16 SX492675 SX492675 Clevis Cap SX492670 SX592728 Rod Cap SX494719...
Page 84
Parts & Schematics - Section F Description: Boom Rephasing Cylinder Assembly...
Page 85
Parts & Schematics - Section F Description: Boom Rephasing Cylinder Assembly P/N SX645213 P/N SX645214 Item # Slave Parallel Master Parallel Description Quantity 2-3/4 x 12 3 x 12 SXNUT-050 SXNUT-050 Nut, Hex (Tie Rod) SX130556 SX130560 Nut, Hex (Cyl. Rod) SX148390 SX148390 SC Sckt Set 3/8"...
Page 86
Parts & Schematics - Section F Description: Pump Plumbing...
Page 87
Parts & Schematics - Section F Description: Pump Plumbing Item # Part # Description Quantity SXMBF220BD Bulkhead, 2" Flange Bolted FP SXMV220CF Valve, 2" Full Port SX200G Gasket; 2" For Flange SXM220BRB Hose Barb, 2" Flange, FP SXM200150BRB90 Hose Barb, 2" FLG x 1-1/2" Barb, Elbow SX150G Gasket, 1-1/2"...
Page 88
Parts & Schematics - Section F Description: Tank Plumbing...
Page 89
Parts & Schematics - Section F Description: Tank Plumbing Item# Part # Description Quantity SXNW60401 Manifold, 3/4" SXMBF220 Bulkhead, 2" FP FLG Bolted SXPLUG075 Plug; 3/4" MPT Poly SXRB100-075 Reducer Bushing; 1" x 3/4" Poly SXNW60427 Bulkhead, 1" SXM100075MPT Hose Barb, 1" FLG, 1" HB SX504-203 Vent, Tank SXHB100-90...
Page 90
Parts & Schematics - Section F Description: Raven® Control Plumbing...
Page 91
Parts & Schematics - Section F Description: Raven® Control Plumbing Item # Part # Description Quantity SX354010 Lid, Vented, 6" SX6000-01Y Tank, 100 Gal. Rinse SXM200MPT Nipple; 1" x Short, MPT, Poly SXM200BRB Manifold, 2" MPT, 2" FLG SXM200TEE Tee, 2" FLG SXHB-200 Hose Barb;...
Page 92
Parts & Schematics - Section F Description: Raven® Control Plumbing (cont.) Item # Part # Description Quantity SX4030-0018 Tubing; 3/16"x .124" ID Yellow SXM200100TEE Tee; 2" x 1" Tee SX150G Gasket, 2" FLG SXFC200BJ Clamp; 2" FLG SXBU038-250-450 Bolt, U, 3/8" x 2-1/2" x 4" Gr. 5 SXLN-038-NI Locknut, 3/8"...
Page 104
The following page contains a space for you to record the information about your sprayer found on this plate. Please record this information here for future reference. SERIAL NUMBER INFORMATION Farm King Model Number:___________________________________________________________ Farm King Serial Number:____________________________________________________________ Component Serial Numbers:...
Page 105
Farm King within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Parts must be returned through the selling representative and the buyer must prepay transportation charges.
Page 106
If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account. Farm King will not approve or pay invoices sent for repairs that Farm King has not previously approved.
Page 107
Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Farm King to the purchaser, and Farm King shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment.
Need help?
Do you have a question about the 1600 and is the answer not in the manual?
Questions and answers