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Please read these instructions completely before beginning installation
QTY. DESCRIPTION
1
Cooler Assembly
1
Inner Frame J Bracket
1
Outer Frame C Bracket
1
Cooler Feed Hose
1
Cooler Return Hose Assembly
4
Double Hose Support
1
Thermostat Switch
1
In-Line Thermostat Housing
12ft Black Wire Loom
12ft RED Wire
Cooler Assembly (1)
Cooler Feed Hose (1)
5/16" SAE Flat Washers (6)
1/4" SAE Flat Washers (3)
1/4" Star Washers (3)
5/16"-18 Lock Nuts (3)
1/4"-20 Lock Nuts (3)
1/4"-20 x 3/4" Bolt (3)
5/16"-18 x 1" Bolt (1)
5/16"-18 x 1-1/4" Bolt (1)
5/16"-18 x 5" Bolt (1)
(Page 1)
INSTALLATION INSTRUCTIONS
DIRECT FIT TRANSMISSION COOLER
KIT CONTENTS
QTY. DESCRIPTION
1
5/16"-18 x 5" Bolt
1
5/16"-18 x 1 1/4" Bolt
1
5/16"-18 x 1" Bolt
6
5/16" SAE Flat Washers
3
5/16"-18 Lock Nuts
3
1/4"-20 x 3/4" Bolts
3
1/4" SAE Flat Washers
3
1/4" Star Washers
3
1/4"-20 Lock Nuts
2
Stainless Hose Clamps
IDENTIFYING COMPONENTS
Inner Frame Bracket
(J-Bracket) (1)
Cooler Return
Hose Assembly (1)
Stainless
Hose Clamps (2)
Blue Wire Splice
Connector (1)
Blue Butt
Connector (1)
Blue Ring
Terminal (1)
PART # 20561
QTY. DESCRIPTION
4
Plastic Mounting Rods
4
Plastic Retainer Clips
8
1 x 1 Foam Pads
1
20 Amp Fuse Holder
1
Blue Wire Splice Connector
1
Blue Butt Connector
2
Blue Female Connector
1
Blue Ring Terminal
1
#10 Sheet Metal Screw
4
6" Zip Ties
12
4" Zip Ties
Outer Frame Bracket
( -Bracket)
C
Double Hose
Support (4)
Blue Female
Connector (2)
#10 Sheet
Metal Screw (1)
Plastic Retainer
Clips (4)
4" Zip Ties (12)
6" Zip Ties (4)
APPLICATIONS
1987-1996
Jeep
Wrangler YJ
1997-2006
Jeep
Wrangler TJ
Thermostat Switch (1)
In-Line Thermostat
(1)
Housing (1)
Black Wire Loom
(Convoluted Tubing) (
RED Wire (12ft)
20Amp Fuse Holder (1)
1 x 1 Foam
Pads (8)
Plastic
Mounting Rods (4)
)
12ft
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Table of Contents
Summary of Contents for Derale 20561
- Page 1 INSTALLATION INSTRUCTIONS DIRECT FIT TRANSMISSION COOLER PART # 20561 Please read these instructions completely before beginning installation KIT CONTENTS APPLICATIONS QTY. DESCRIPTION QTY. DESCRIPTION QTY. DESCRIPTION 1987-1996 Plastic Mounting Rods Cooler Assembly 5/16”-18 x 5” Bolt Plastic Retainer Clips Inner Frame J Bracket 5/16”-18 x 1 1/4”...
- Page 2 PRE-INSTALLATION Diagram #1 1. Using a flat table or workbench, lay the Cooler Assembly on a flat surface (Electric Fan facing up as shown in Section: Identifying Components). THERMOSTAT INSTALLATION 1. Identify the In-line Thermostat Housing and the Thermostat Switch. Thermostat 2.
- Page 3 VEHICLE INSTALLATION Diagram #5 Inner Frame J Bracket COOLER LOCATION Frame Rail Outer Frame C Bracket The Cooler Assembly mounts on the drivers side frame between the rear trailing arm and the transmission/transfer case skid plate. See Diagram #5 VEHICLE PREP 1.
- Page 4 VEHICLE INSTALLATION (Continued) Diagram #8 Factory Fuel COOLER HOSE INSTALLATION Brake Line Frame Rail Brackets 1. Identify the Cooler Feed Hose and the Cooler Return Hose Cooler Assembly. Both hoses have one end with a 90 degree fitting. Assembly Zip Tie 2.
- Page 5 VEHICLE INSTALLATION (Continued) Diagram #12 Factory Fuel WIRING THE ELECTRIC FAN Brake Line Frame Rail 1. Locate the negative wire on the electric fan. Look in the area Brackets Cooler of the Cooler Assembly along the vehicles frame or body and Assembly locate a good chassis ground.
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