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AMLAD CYKLER Classic Cargo Bike Assembly & Instruction Manual

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CLASSIC!CARGO!BIKE!
SAMLEMANUAL(
ASSEMBLE!INSTRUCTIONS!
Read(and(understand(these(instruc5ons(before(you(begin(the(assembly.(The(bike(
comes(partly(assembled,(and(it(is(important(to(read(the(manual(carefully(before(
star5ng(assembly,(so(the(bicycle(will(be(assembled(in(the(correct(order.(It(is(
recommended(to(be(two(people(to(assemble(the(cargo(bike.(Be(aware(that(the(bike(
must(be(reE5ghtened(aFer(some(weeks(of(use.(Make(sure(to(check(all(parts(of(the(
bike(and(reE5ghten(all(screws(and(bolts.(
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Page(1(

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Summary of Contents for AMLAD CYKLER Classic Cargo Bike

  • Page 1 CLASSIC!CARGO!BIKE! SAMLEMANUAL( ASSEMBLE!INSTRUCTIONS! Read(and(understand(these(instruc5ons(before(you(begin(the(assembly.(The(bike( comes(partly(assembled,(and(it(is(important(to(read(the(manual(carefully(before( star5ng(assembly,(so(the(bicycle(will(be(assembled(in(the(correct(order.(It(is( recommended(to(be(two(people(to(assemble(the(cargo(bike.(Be(aware(that(the(bike( must(be(reE5ghtened(aFer(some(weeks(of(use.(Make(sure(to(check(all(parts(of(the( bike(and(reE5ghten(all(screws(and(bolts.( Page(1(...
  • Page 2 Step!1:!Assembly!of!the!back!and!front!frame! •  When(the(parts(have(been(taken(out(of(the(boxes(and(wrapping,(place(the(front(frame(upside(down(on(( two(chairs.( •  Place(the(back(frame(upside(down("on(top”(of(the(front(frame.(Avoid(taking(the(plas5c(on(the(luggage( carrier(off(to(avoid(scratches(in(the(paint.(( •  The(main(bolt(is(mounted(from(below(as(shown(in(picture(1A,(1B,(and(1C(by(using(a(hammer(or(something( similar.(It(should(fit(5ghtly.(The(bearings(should(be(lubricated(with(grease.(Do(not(5ghten(the(nut(yet.( Picture!1A! Picture!1B! Picture!1C! •  With(the(7(large(bolts,(washers(and(nuts(mount(the(bowEshaped(and(the(two(straight(metal(rods(as(shown( on(image(1D,(1E,(1F,(and(1G.(The(metal(rods(must(be(placed(below(the(trazezodial(plate(as(shown(in( picture(1F.(In(order(to(avoid(that(the(stainless(steel(locknuts(get(stuck(halfway(down(on(the(bolt,(use(some( grease(at(the(end(of(the(bolts,(before(the(nut(is(5ghtened.(Only(when(these(are(5ghtened,(5ghten(the(large( nut(on(the(main(bolt(as(hard(as(possible,(and(insert(the(split.( 7(pcs.(14(mm(bolts( (length:(25(mm)( 7(pcs.(big(washers( 7(pcs.(13(mm(nuts( Picture!1D! Picture!1E! Picture!1G! Picture!1F! Page(2(...
  • Page 3 Step!2:!Fenders,!front!wheels!and!brake!pads! •  One(of(the(chairs(is(moved(to(the(end(of(the(front(frame(and(the(second(chair(is(removed.( •  The(front(fenders(are(mounted(with(8(small(bolts,(washers,(and(nuts(+(the(four(brackets((see(picture(2A( and(2B).(To(make(sure(that(the(fenders(are(just(above(the(wheels,(the(nuts(are(5ghtened(aFer(the( wheels(are(mounted.( •  Mount(the(front(wheels(as(shown(in(the(picture(2C(and(2D.( •  Loosen(the(four(brake(pads(on(the(front(wheels(and(adjust(them(so(they(are(properly(placed(visEaEvis( the(rim((picture(2E).( •  Finally,(the(chair(is(removed(and(the(bike(is(turned(around((see(picture(2F).( 4(pcs.(display(brackets( 8(pcs.(8(mm(bolts( (length:(12(mm)( 8(pcs.(washers( 8(pcs.(8(mm(nuts( Picture!2A! Picture!2B! Picture!2C! Picture!2F! Picture!2D! Picture!2E! Step!3:!Assemble!the!box! •  The(corner(brackets(for(the(box(are(mounted(as(shown(in(picture(3A.( •  The(correct(posi5on(of(the(four(different(corner(fiangs(is(shown(on(picture(3B,(3C,(3D,(and(3E.( Page(3(...
  • Page 4 8(pcs.(10(mm(bolts( (length(30(mm)( 8(pcs.(washers( 8(pcs.(10(mm(flat(locknuts( Picture!3A! Picture!3B! Picture!3C! Picture!3D! Picture!3E! •  The(side(panels(are(mounted((see(picture(3F).(The(four(canopy(holders(are(mounted(with(the(long(bolts( in(the(holes(in(the(middle((see(pictures(below)( •  The(front(and(back(panels(are(mounted((see(picture(3G).( •  The(base(panel(is(mounted((see(picture(3H)( 16(pcs.(10(mm(bolts( 2(pcs.(10(mm(bolts( (length(18(mm)(and((4(pcs.( (length(70(mm)( 10(mm(bolts((length(30( mm)( 20(pcs.(washers( 2(pcs.(washers( 20(pcs.(10(mm(round(nuts( 2(pcs.(10(mm(flat(locknuts( Picture!3F! Picture!3G! Picture!3H! 4(pcs.(canopy(holders( Page(4(...
  • Page 5 Step!4:!The!rest!of!the!equipment! •  The(front(and(sideEreflectors(are(mounted((see(picture(4A,(4B(and(4C)( 2(pcs.(front( reflectors( 3(pcs.(side(reflectors( 3(pcs.(screws(for(side( reflectors( Picture!4A! Picture!4B! Picture!4C! •  The(headlight(is(mounted((see(picture(4D(and(4E)( 1(pcs.(8(mm(bolt(((((( (length:(12(mm)( Picture!4E! Picture!4D! •  The(two(mouldings,(which(keep(the(child(seats(in(place(are(secured(with(the(two(long(bolts.((see(picture( 4F(and(4G).(( 2(pcs.(10(mm(bolts( (length(35(mm)( 2(pcs.(washers( 2(pcs.(10(mm(round(nuts( Picture!4F! Picture!4G! Page(5(...
  • Page 6 •  The(child(seat(is(mounted(with(two(screws((ses(picture(4H).(The(seat(belts(are(mounted(on(the(outside( of(the(box((frontE(and(back(panel)(and(below(the(child(seat((see(picture(4I,(4J(and(4K)(( 2(pcs.(screws( (length(24(mm)( 4(pcs.(10(mm(bolts( (length(20(mm)( 8(pcs.(washers( 8(pcs.(10(mm(round(( nuts( Picture!4J! Picture!4H! Picture!4I! •  The(pedals(are(mounted((see(picture(4L(and(4M)( Picture!4K! Picture!4L! Picture!4M! •  The(saddle(is(mounted(on(the(saddle(post(and(this(is(mounted(on(the(bike((see(picture(4N).( •  The(protec5ve(caps(are(mounted(on(the(wheel(nuts((see(picture(4O).(( Picture!4O! Picture!4N! Page(6(...
  • Page 7 •  The(handlebar(is(mounted(and(the(break(handles,(gear(shiFer(and(bell(are(mounted(on(the(handlebar( (see(picture(4P).( Picture!4P! Step!5:!Brake!cables!and!adjustment!of!breaks!and!gear! •  The(brake(cables(for(the(front(breaks(are(mounted(in(the(leF(break(handle(as(shown(on(picture(5A.( •  The(brake(cables(are(pulled(through(the(cable(sockets(on(the(back(panel((see(picture(5B).( Picture!5A! Picture!5B! •  The(cable(bracket(is(mounted(as(shown(on(picture(5C.( 2(pcs.(10(mm(bolts( (length(20(mm)( 2(pcs.(washers( 2(pcs.(10(mm(round(nuts( Picture!5C! Page(7(...
  • Page 8 •  The(brake(cables(are(mounted(on(the(two(front(breaks((see(picture(5D(and(5E):( •  The(umbraco(screw(on(the(right(hand(side(brake(lever(is(loosened(( •  Ensure(that(the(break(pad(sits(straight(visEàEvis(the(rim( •  The(screws(on(the(side(of(the(break(levers(are(adjusted(so(that(the(two(break(levers(have(equal( suspension(/(are(equally(hard(to(push(in(towards(the(rim( •  The(brake(cables(are(pulled(through(the(quarterEcircular(shaped(cable(holders(and(are(mounted( in(the(break(lever.(The(rubber(suspension(is(akached.(( •  Ensure(that(there(is(a(couple(of(mm(movement(flexibility(and(then(5ghten(the(umbraco(screw.( Ensure(that(the(break(pads(do(not(touch(the(rim(on(both(sides(when(the(wheel(is(turned( •  Follow(the(same(procedure(for(the(back(break((see(picture(5F).( Picture!5D! Picture!5E! Picture!5F! •  The(gear(is(tested.(If(the(gear(“clicks”(or(it(feels(difficult(to(change(gear(for(some(of(the(six(levels,(please( use(the(plas5c(handEscrew(located(where(the(gear(cable(meet(the(gear(to(adjust(it.( IMPORTANT:** •  The*frame*number*is*stamped*into*the*frame*on*the*le;*side*of*the*bike*–*just*in*front*of*the*le;* pedal.* •  Remember*to*adjust*and*re@Aghten*all*moving*parts*on*the*bike*a;er*some*weeks*of*use.*If*re@ Aghtening*of*the*spokes*are*needed,*please*use*a*spoke*Aghtener.( ENJOY(YOUR(NEW(CARGO(BIKE…!( Page(8(...