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and 4514-001FR 6-Channel Radios
User and Installation Manual
Confidentiality Notice .....................................................................................................................1
General Information .......................................................................................................................1
Scope of Manual ...................................................................................................................................... 1
Features and Functions .......................................................................................................................... 1
Description ......................................................................................................................................2
Connectors ............................................................................................................................................... 3
Power Connector ................................................................................................................................................... 3
Speaker Connector ................................................................................................................................................ 4
Microphone Connector ......................................................................................................................................... 4
Antenna Connector ............................................................................................................................................... 4
Channel Selector Switch ......................................................................................................................... 4
Radio Transceiver Module ..................................................................................................................... 5
Interface PCBA ....................................................................................................................................... 5
Pot R7 ................................................................................................................................................................... 5
Wide Range (110/220 V AC/270 V DC) Power Supply PCBA ............................................................ 6
Pot 2 ...................................................................................................................................................................... 6
Surge Filter PCBA .................................................................................................................................. 6
Optional Standby/Emergency Battery .................................................................................................. 7
Installation ......................................................................................................................................8
Mounting .................................................................................................................................................. 8
FCC Interference Warning .................................................................................................................... 8
Safe Handling of CMOS Integrated Circuit Devices ........................................................................... 9
Equipment Required ............................................................................................................................ 10
Test Equipment ................................................................................................................................................... 10
Cable Installation Safety Considerations ............................................................................................ 10
Surge Protection .................................................................................................................................... 10
Antenna Connection ............................................................................................................................. 11
Power Connections ................................................................................................................................ 13
Models 4514-001 and 4514-001FR .................................................................................................................... 13
Models 4512-001 and 4512-001FR .................................................................................................................... 13
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW
G A I - T R O N I C S
A H U B B E L L C O M P A N Y
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A B L E O F
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-
.
GAI
TRONICS
COM FOR PRODUCT LITERATURE AND MANUALS
®
O N T E N T S
Pub. 42004-387G
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Related Manuals for GAI-Tronics 4512-001
Summary of Contents for GAI-Tronics 4512-001
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Page 1: Table Of Contents
Power Connections ..........................13 Models 4514-001 and 4514-001FR ........................13 Models 4512-001 and 4512-001FR ........................13 GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA 610-777-1374 800-492-1212 Fax: 610-796-5954 ISIT WWW TRONICS COM FOR PRODUCT LITERATURE AND MANUALS... - Page 2 Fuse Replacement ..........................17 Battery Replacement ..........................17 Performance Specifications ......................18 Accessories ............................. 19 Field Replacement Items ........................19 GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA 610-777-1374 800-492-1212 Fax: 610-796-5954 ISIT WWW TRONICS COM FOR PRODUCT LITERATURE AND MANUALS...
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Page 3: Model 4512-001, 4512-001Fr, 4514-001
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party. -
Page 4: Description
Page 2 of 19 Description The GAI-Tronics 6-Channel Radio is a stationary-mounted UHF transceiver suited for industrial complexes, especially in cranes or other mobile equipment. It has a heavy-duty housing and includes a choice of power sources (270 V dc or 110/220 V ac), microphones, speakers, and antennas. It has a choice of 2-watt or 5-watt RF output, and CTCSS for private communications is selectable. -
Page 5: Connectors
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 3 of 19 Connectors Refer to Figure 3 below for the location of the connectors and channel selector switch. Figure 3. Top View of the 6-Channel Radio Power Connector Refer to Figure 3 for the locations of the connectors. -
Page 6: Speaker Connector
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 4 of 19 Speaker Connector The speaker connector pinout is as follows: Table 3. Speaker Connector Pinout Pin No. Function Common Carrier detect output 8-ohm speaker WARNING Do not ground any speaker line as damage may occur to the speaker and/or radio. -
Page 7: Radio Transceiver Module
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 5 of 19 Radio Transceiver Module The Radio Transceiver Module’s range is 450–470 MHz, and the six channel frequencies can be programmed in steps of 12.5 kHz at the factory to the customer’s specifications. The Radio Transceiver can also be programmed for CTCSS or DPL. -
Page 8: Wide Range (110/220 V Ac/270 V Dc) Power Supply Pcba
Refer to the “Installation” section for instructions for the charging current adjustment. Surge Filter PCBA The Surge Filter PCBA provides additional power input filtering for noisy industrial 270 V dc power. It is standard on the Models 4512-001 and the 4512-001FR only. f:\standard ioms - current release\42004 instr. manuals\42004-387g.doc 02/15... -
Page 9: Optional Standby/Emergency Battery
15 minutes of normal run time with RF set to low power setting; and less time if RF power is set to high power. The GAI-Tronics 40201-004 Battery is sold separately. Refer to Figure 4 below for the locations of the internal components. -
Page 10: Installation
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 8 of 19 Installation Figure 5. Sample Installation Diagram Mounting The radio can be placed horizontally on a desk or mounted vertically on a wall. To wall mount the radio, remove the four bolts/support feet from the back of the housing. -
Page 11: Safe Handling Of Cmos Integrated Circuit Devices
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 9 of 19 Safe Handling of CMOS Integrated Circuit Devices Many of the integrated circuit devices used in communications equipment are of the Complementary Metal Oxide Semiconductor (CMOS) type. Because of their high open circuit impedance, CMOS integrated circuits are vulnerable to damage from static charges. -
Page 12: Equipment Required
The power line fuse on the Power Supply module must be replaced with the same type fuse to maintain safety protection. Additional surge protection is available on the 4512-001 and 4512-001FR modules with additional safety fusing. These fuses must also be replaced with the same type to maintain safety protection. See the “Field Replacement Items”... -
Page 13: Antenna Connection
Antenna Connection Select a Model CN3614 or similar antenna. Connect the antenna to the underside of the radio unit using the 25-foot coax antenna cable. Refer to Figure 6 and Figure 7 for the Models 4512-001 and 4514-001 respectively. Select an area for antenna mounting that gives the antenna an unobstructed view of the surrounding area. - Page 14 Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 12 of 19 Figure 7. Model 4514-001 Connection Diagram f:\standard ioms - current release\42004 instr. manuals\42004-387g.doc 02/15...
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Page 15: Power Connections
The white wire (pin C) is negative. Battery Connections Install the GAI-Tronics 40201-004 Battery as follows. Refer to Figure 4 on page 7. 1. Loosen the mounting screw on the right of the 63069-013 Battery Bracket and lift it out of the keyhole slot. -
Page 16: Programming
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 14 of 19 Programming The Radio Transceiver Module contains programmable features, such as CTCSS and frequency selection, which can be set at the factory to the customer’s specifications. Any changes should be made by a qualified technician. The software programming kit (Part No. 19101- 024) is required. -
Page 17: Operation
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 15 of 19 Operation Use the microphone to operate the radio in a standard push-to-talk/release-to-listen mode. Choose among the six channels by rotating the channel selector switch. Keep transmissions short to avoid tying up the channel. -
Page 18: Maintenance
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 16 of 19 Maintenance Ordering Replacement Parts Include the complete identification number when ordering replacement parts or requesting equipment information. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part and sufficient description of the desired component to identify it. -
Page 19: Fuse Replacement
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 17 of 19 Fuse Replacement CAUTION For continued safe operation, replace fuses with the same type (See “Field Replacement Items” on page 19): Power Supply PCBA fuse F1 1.25A, Slo-Blo, 2AG, 250V, axial-leaded, UL/CSA ... -
Page 20: Performance Specifications
4512-001FR ................270 V dc; frequencies programmed at factory 4514-001FR .............. 110/220 V ac; frequencies programmed at the factory : Customers are to supply frequencies to GAI-Tronics at the time of order. f:\standard ioms - current release\42004 instr. manuals\42004-387g.doc 02/15... -
Page 21: Accessories
Pub. 42004-387G Model 4512-001, 4512-001FR, 4514-001, and 4514-001FR 6-Channel Radios Page 19 of 19 Accessories Description Part No. Microphone, Noise-Canceling MI2895 Wall-Mount Speaker 13354-001 Antenna with 25-Foot Coax Cable and Connector CN3614 UHF Ground Plate CH3272 ® 6-Channel Radio to GAI-Tronics Page/Party... - Page 22 Warranty Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product literature, and if applicable, shall be fit for the purpose specified in the agreed-upon quotation or proposal document.
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