Table of Contents
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Commercial Diesel Generator
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY
DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by
this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
The product is NOT supplied with engine oil, although traces of oil from the manufacturing
process may be present. It is essential to add adequate engine oil of the correct type to the
engine before use – see
E&OE
User Manual
[Revision 2.0 February 2018]
Engine
Oil.
Failure to add engine oil will void the product
©2018 Genpower
warranty.
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Table of Contents
Related Manuals for GENPOWER GXS14000D II
Summary of Contents for GENPOWER GXS14000D II
- Page 1 The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add adequate engine oil of the correct type to the engine before use – see Engine Oil. Failure to add engine oil will void the product warranty. E&OE ©2018 Genpower...
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Page 2: Safety
• Use combustion engines OUTSIDE • For specific equipment safety use and ensure these are connected and used only, and far away from windows, doors properly. Dust collection can reduce care, see Equipment Safety. and vents. dust-related hazards. E&OE ©2018 Genpower... - Page 3 • Do NOT make adjustments while the power lines. Electrical shock can be fatal. equipment is running. • Perform service related activities in suitable conditions, such as a workshop. • Replace worn, damaged or missing warning/safety labels immediately. E&OE ©2018 Genpower...
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Page 4: Safety Symbols
Wear appropriate Always wait for moving parts injury to fingers, limbs, blood clothing and protectiove to stop fully before handling etc. Take due care when devices. the product, adjusting, handling and using the maintenence etc. product. E&OE ©2018 Genpower... - Page 5 Take due care when handling and using the product. Explosion Hazard The product may contain substances that can explode under certain conditions or misuse. Take due care when handling and using the product. E&OE ©2018 Genpower...
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Page 6: Equipment Safety
Always STOP the engine before transporting or working on it (refuelling, adjusting etc). • When transporting the machine in a vehicle, ensure the engine is OFF, all appliances are disconnected, and the machine is secured in an upright position to prevent tip-over, machine damage or fuel spills. E&OE ©2018 Genpower... -
Page 7: Table Of Contents
Battery ................................ 27 Battery Removal/Installation ........................ 27 Transportation and Storage .......................... 28 Preparing for Transport and Storage ......................28 Long Term Storage ............................ 28 Troubleshooting ............................. 29 Specifications ..............................31 Engine Service and Maintenance Record ....................32 E&OE ©2018 Genpower... -
Page 8: Applicable Models
Commercial Diesel Generator Applicable Models This manual applies to the following generators: GXS14000D II GXS14000 TXS14000D III E&OE ©2018 Genpower... -
Page 9: Parts Identification
Carry Handle Funnel Air Filter Access Cover (filter inside) Engine Spare Parts (technician use only) Battery Auxiliary Cable Engine Access Cover (rear) Spanners Fuel Tap (fuel strainer / filter inside tank) Screwdriver Oil Filler/Dipstick Allen Key Battery E&OE ©2018 Genpower... -
Page 10: Before Use Checklist
The air filter is used to prevent dirt and other particles from possibly entering the engine and causing internal damage to it. The air filter requires regular maintenance. Always check the air filter before starting the engine. See Filter. E&OE ©2018 Genpower... -
Page 11: Fuel
2. Connect the NEGATIVE (-) battery cable (BLACK) to point (X) on the engine. 3. Check that both cable connections at the battery terminals are secure, the protective rubber covers are protecting the connections, and the battery bracket (B) is secure. E&OE ©2018 Genpower... - Page 12 Commercial Diesel Generator E&OE ©2018 Genpower...
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Page 13: Engine Starting
2. Connect the jump battery POSITIVE ("+") terminal to the engine battery POSITIVE ("+") terminal. 3. Connect the jump battery NEGATIVE ("-") terminal to the engine battery NEGATIVE ("-") terminal. 4. Follow the normal start procedure from step 1 onward. E&OE ©2018 Genpower... -
Page 14: Stopping The Engine
Use the following chart to determine the correct engine oil: E&OE ©2018 Genpower... -
Page 15: Generator Operation
So, a rated output of 6.0kW becomes 6.0 x 0.75, which equates to an actual power output of 4.5kW. • At an approximate altitude of 3000m and 40°C ambient temperature, the power output coefficient is 0.58. So, a rated output of 6.0kW becomes 6.0 x 0.58, which equates to an actual power output of 3.48kW. E&OE ©2018 Genpower... -
Page 16: Calculating Generator Load
Note that the 415V 3-phase outlet maximum current output reduces to 10A. In the adjacent image, outlets in use are shown as orange; unused outlets are shown as blue. E&OE ©2018 Genpower... -
Page 17: Control Panel And Functions
This breaker trips if a ground circuit fault is detected in an attached device. When tripped, the lever moves to the "OFF" position, and all generator output circuits are automatically cut-off. Remove the cause for the protection to trip, then move the lever to the "ON" position to reset. E&OE ©2018 Genpower... -
Page 18: Grounding The Generator
240VAC outlet. 4. Switch the connected devices ON, one at a time to help reduce start-up loads, then operate them as normal. 5. When finished using the device, switch it OFF, then unplug the device from the generator. E&OE ©2018 Genpower... -
Page 19: Dc Applications
4. Switch the 12VDC output ON (D). When finished using the DC output, switch the 12VDC output OFF, disconnect the BLACK NEGATIVE (-) battery charging cable from the generator and battery, then disconnect the RED POSITIVE (+) cable from the generator and battery. E&OE ©2018 Genpower... -
Page 20: Maintenance
• Bore for wear requiring reconditioning. • Full machine for broken, worn or loose parts. Failure to follow the maintenance schedule, using incorrect or non-compatible accessories or replacements parts, or general negligence may result in making the product warranty void. E&OE ©2018 Genpower... -
Page 21: Maintenance Schedule - Diesel Engines / Machines
Commercial Diesel Generator Maintenance Schedule – Diesel Engines / Machines Where applicable. Pressure washers with non-sealed water pumps. Log splitters only. E&OE ©2018 Genpower... -
Page 22: Engine Oil
If the oil level is too high, drain some oil until the correct level is reached. 5. When finished, re-install (rotate right) the oil filler cap until firm. Wipe off any residual oil from the machine. E&OE ©2018 Genpower... -
Page 23: Oil Strainer
Ensure that all particles, sludge etc is removed, then dry it. 5. When finished, slide the oil strainer back into position. Re- install and tighten (rotate right) the retaining bolt. Wipe off any residual oil from the machine. E&OE ©2018 Genpower... -
Page 24: Air Filter
(if equipped) and nut (rotate right) and tighten. Do not over- tighten. 2. Place the air filter cover in position. Reinstall the nut / wing nut (rotate right) and tighten by hand so that all filter components are secure. Do not over-tighten. E&OE ©2018 Genpower... -
Page 25: Fuel Filter
3 cap screws. Progressively tighten the screws so the plate mounts flush with the fuel tank. Do not over-tighten. 3. Tighten the nuts installed in step 1. Do not over-tighten. Clean up any spilled fuel. E&OE ©2018 Genpower... -
Page 26: Removal/Installation - Fuel Filter External To Tank
2. Bring the housing / filter assembly up to the yoke (E) and screw it on (rotate right) to the filter bolt. Screw the housing on firmly by hand. 3. Tighten the hose connection bolt. Do not over-tighten. E&OE ©2018 Genpower... -
Page 27: Battery
4. Connect the BLACK NEGATIVE (-) cable to the NEGATIVE (-) battery terminal and firmly secure it. 5. Ensure that the rubber caps are covering the battery terminals and are fitted securely. 6. Close the engine access cover. E&OE ©2018 Genpower... -
Page 28: Transportation And Storage
Store the unit in a dry, well-ventilated area and out of the reach of children. Long Term Storage Follow the normal procedures for storage, then: • Remove the spark plug and put 10ml of clean engine oil into the cylinder. Re-install the spark plug. • Cover the equipment. E&OE ©2018 Genpower... -
Page 29: Troubleshooting
Action Blocked air filter Perform an air filter service. Idle speed requires adjustment Adjust idle speed until engine runs smoothly and at a reasonable speed when idling. For fuel-injected models, idle speed adjustment should not be required. E&OE ©2018 Genpower... - Page 30 Connect a device and check that it is being powered properly, if not contact an authorized service centre. Generator runs and AC outputs OK, but no DC output. Possible Fault Action DC output over-current protection Reset DC over-current protection switch. switch tripped E&OE ©2018 Genpower...
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Page 31: Specifications
Commercial diesel, including blended types Valve Clearance Inlet: 0.08mm ± 0.10mm (0.003" ± 0.001") Exhaust: 0.1mm ± 0.12mm (0.004" ± 0.005") Engine Oil Type SAE 10W-30 automotive engine oil recommended for general use Engine Oil Capacity Approximately 1.1l (always check level) E&OE ©2018 Genpower... -
Page 32: Engine Service And Maintenance Record
Fill out date, number of hours of use and the activity performed, as required (see Maintenance Schedule). Date Hours Use Maintenance Task / Notes E&OE ©2018 Genpower... - Page 33 ©2018 Genpower. All rights reserved. No part of this document, including descriptive content, concepts, ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, scanning or recording, or any information storage and retrieval system, without express permission or consent from the publisher.
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Dc breaker will not reset.