Summary of Contents for Albin ALP
- Page 1 1928 ALBIN PUMP ALP PERISTALTIQUE PUMP INSTRUCTION MANUAL ALP Instruction Manual -2011EE-GB.indd 1 21/07/11 20:48...
- Page 2 > The rollar material. ALBIN PUMP cannot guaranty the hose lifetime or the product loss due to a hose burst. It is the operator’s re- sponsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shut down valves.
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Page 3: Table Of Contents
6.2.4 - Hose replacement ALP30 to ALP45 6.3 - Rollar ajustment 6.3.1 - Hose removal ALP09 to ALP25 6.3.2 - Hose replacement ALP09 to ALP25 6.4 - Maintenance and periodical controls ALP series 7/ STORAGE 7.1 - Pump storage 7.2 - Hose storage... -
Page 4: 1/ How To Use This Maintenance Manual
1/ HOW TO USE THIS MAINTENANCE MANUAL This manual is specific to ALBIN PUMP ALP series hose pumps. It allows the users to install, to start and to carry out maintenance on these pumps. All persons, fitters and users must read this maintenance manual in its entirety. -
Page 5: Operation Principle
3.1 - IDENTIFICATION OF THE PUMP ALBIN PUMPS are identifiable by the pump plate located on the frame. This one includes the type and serial number of the pump. This serial number leads to all information concerning building materials, nature of the hose, characteristics of the gearbox and characteristics of the motor. -
Page 6: Pump Construction
ALUMINIUM ROLLAR BRACKET ELECTROPLATED STEEL ALUMINIUM ROLLAR NYLATRON (ALP25 ALUMINIUM) ALUMINIUM INSERT STAINLESS STEEL/PTFE STAINLESS STEEL/PTFE CLAMP STAINLESS STEEL STAINLESS STEEL HOSE see §3.4 see §3.4 HOSE LOCKING ALUMINIUM ALUMINIUM SHIM GALVANIZED STEEL ALP Instruction Manual -2011EE-GB.indd 6 21/07/11 20:48... -
Page 7: Pump Hose
1928 3.4 - HOSE The ALBIN PUMP hoses are manufactured according to very strict specifications to acquire the best perfor- mances of the pump and to assure an optimum hose life. They are available in different materials : Natural Rubber (NR), perbunan (NBR), EPDM, Neoprene, Norprene, Pharmed, Silicone and Hypalon. -
Page 8: 4/ Installation
ALBIN PUMP distributor as soon as possible. 4.2 - CONDITIONS OF USE ALP pumps can work in atmospheres where the temperature is situated between - 20°C and +45°C. Pumps are delivered painted with a 150µ polyurethane paint which allows them to resist to certain aggressive ambi- ences. -
Page 9: 5/ Pump Start Up
Make sure that valves at the inlet and outlet are opened. c. Start the pump by checking its direction of rotation by the sight glass. d.Check the flow and discharge pressure and ajust rollars if these figures don’t match the pump speci- fications. ALP Instruction Manual -2011EE-GB.indd 9 21/07/11 20:49... -
Page 10: 6/ Maintenance
DO NOT loosen the free rollar bracket. 6 - Dismantle collars #14 on both sides. CAUTION ! Never run the pump without the cover and sight glass ! ALP Instruction Manual -2011EE-GB.indd 10 21/07/11 20:49... -
Page 11: Hose Replacement Alp09 To Alp25
8. Set the rollar pressure according to the procedure described in § 6.4 ROLLAR PRESSURE ADJUST- MENT. IMPORTANT : On models ALP09 to ALP25, the hose must lay completly against the inside of the pump casing. ALP Instruction Manual -2011EE-GB.indd 11 21/07/11 20:49... -
Page 12: Hose Removal Alp30 To Alp45
10 - Turn the rotor 180°. 11 - Remove cover and mount the second rollar without any shims. 12 - Set the rollar pressure according to the procedure de- scribed in § 6.3 ROLLAR ADJUSTMENT. ALP Instruction Manual -2011EE-GB.indd 12 21/07/11 20:49... -
Page 13: Rollar Ajustment
2,3 or 4 untill you obtain the correct suction (-0.6bar). 5 - Ajust the free rollar to the same distance, replace the cover and test-run the pump. Re-ajust if necessary. WARNING ! The two rollars must be equally ajusted. ALP Instruction Manual -2011EE-GB.indd 13 21/07/11 20:49... - Page 14 6 - Add the same number of shims under the other rollar. 7 - Replace the sight glass. 8 - Test-run the pump in full operation and re-ajust if necessary. WARNING ! The two rollars must be equally adjusted ALP Instruction Manual -2011EE-GB.indd 14 21/07/11 20:49...
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Page 15: Storage
1928 6.4 - MAINTENANCE AND PERIODIC INSPECTIONS ALP SERIES In prevention, change the pump hose after Pump hose replacement. see §6.2 90 % of the life time of the first hose. Refer to the gearbox maintenance manual Gearbox oil replacement. -
Page 16: Troubleshooting
Fully open the valve. Wear of the hose. Replace the hose. Product too viscous or too high pump Ask for advice from your Albin distributor. speed in comparison with the product viscosity. Piping blocked or partly blocked at inlet. Unblock piping at inlet and make sure of the good flow of the product. -
Page 17: 9/ Characteristics And Technical Specifications
1928 9 / CHARACTERISTICS AND TECHNICAL SPECIFICATIONS 9.1 - PERFORMANCE CURVES ALP Instruction Manual -2011EE-GB.indd 17 21/07/11 20:49... - Page 18 1928 9.2 - ALBIN PUMP DIMENSIONS ALP09 TO ALP45 PUMPS ALP09 TO ALP17 SIZE ØQ ALP 09F 187,5 ALP 09VM 187,5 ALP 13F ALP 13VM ALP 17F 13,5 40,5 235,5 ALP 17VM 13,5 40,5 235,5 All dimensions are suject to change without notice.
- Page 19 1928 9.2 - ALBIN PUMP DIMENSIONS ALP09 TO ALP45 PUMPS ALP25 TO ALP45 SIZE ØQ ALP 25F 52,5 ALP 25VM 52,5 ALP 30F 66,5 655,5 45 672,5 14 ALP 30VM 66,5 655,5 45 812,5 14 ALP 45F 776,5 14...
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Page 20: Nomenclature
1928 9.3 - NOMENCLATURE EXPLODED VIEW ALP 09 - 13 - 17 ALP Instruction Manual -2011EE-GB.indd 20 21/07/11 20:49... - Page 21 1928 9.3 - NOMENCLATURE EXPLODED VIEW ALP 25 - 30 - 45 ALP Instruction Manual -2011EE-GB.indd 21 21/07/11 20:49...
- Page 22 1928 9.4 - ALP PUMP PARTS LIST (see specific exploded view) REF. DESIGNATION ALP09-13-17 ALP25 ALP30-45 CASING COVER SIGHT GLASS FRAME ROTOR PRESSURE HOLDER PRESSURE ROLLAR CONNEXION HOSE ROLLAR PIN ROUND ROTOR ASSY BALL BEARING - ROLLAR BALL BEARING - CASING...
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Page 23: Generated Noise And Temperature
TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature. If you need to limit the pump temperature, please contact your ALBIN PUMP distributor. ALP Instruction Manual -2011EE-GB.indd 23... -
Page 24: 10/ Complementary Instructions For Atex Certified Material
The ATEX formular provided by the customer which stipulates all the data concerning his process and appli- cation of the pump is the only evidence in case of dispute. The non-observance of this data will disengage the responsibility of ALBIN PUMP SAS. This information is complimentary to our general maintenance manual. - Page 25 9.3 - ATEX characteristics of the motor or the motor reducer of the pump 10 - ATEX characteristics of the pumping installation 12 - Pumping vat of retention 13 - Marking of the pump ALP Instruction Manual -2011EE-GB.indd 25 21/07/11 20:49...
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Page 26: Protection Of The Pumping Part
1 - Complementary instructions for ATEX certified material All ALBIN PERISTALTIC PUMPS are certified with II 2G T4, II 3G T4 or II 2D T4 certification. The pumps are machines whose surface temperatures are very dependent on the temperature of the product that they pump. -
Page 27: Protection Of The Transmission Part
5 - Dry running the pumps The Albin peristaltic pumps can function in the absence of liquid in the pump, without causing heating of the pump higher than the classified of temperature T, in particular for the period of starting-up of the pump. -
Page 28: Replacement Of Parts
6 - Remplacement of parts The parts should be replaced only by original Albin parts which correspond to the configuration of origin of the pump. If necessary, the characteristics of the pump are modified and the ATEX certification of the pump is not applicable any more. -
Page 29: Electric Installation Of The Motor Or The Motor Reducer Of The Pump
9.2 - Ground connection of the pump A bonding strip lug can be seen on the frames and on the pump housing of ALP type pumps. 9.3 - ATEX characteristics of the motor or the motor reducer of the pump The motor or motor reducer must have ATEX characteristics adapted to recognized use (group gas IIB, class of temperature T4) and must explosion-proof. -
Page 30: Marking Of The Pump
1928 12 - Marking of the pump The marking of the ALBIN PUMPs is of type : ALBIN TYPE ALP II 2 G T4 II 3 G T4 N° series Year The marking of the Albin groups is of type :... -
Page 31: Security Form
In compliance with Health & Safety Regulations you, the user are required to declare the substances that have been in contact with the product(s) you are returning to ALBIN PUMP S.A.S. or any of its subsidiaries or distributors. Failure to do so will cause delays in servicing the item or in issuing a response. Therefore, please complete this form to ensure that we have the information before receipt of the item(s) being returned. - Page 32 We declare under our responsibility that the equipment defined in section 1.0 satisfies in all the directives of the European Community specified in section 2.0 and in the French work legislation. Christian Söderholm Date: 30 July 2007 p a g e 3 2 ALP Instruction Manual -2011EE-GB.indd 32 21/07/11 20:49...
- Page 33 For more information about our worldwide locations, approvals, certifications, and local representatives, please visit www.albinpump.com. ALBIN PUMP reserves the right to incorporate our latest design and material changes without notice or obligation. Fax +33 (0) 4 75 90 92 40 Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and info@albinpump.fr...
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