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88cc Big Bore Kit Install Instructions Before installing a big bore kit, you should first install a high volume oil pump. A high volume oil pump will deliver up to 300% more oil to your top end which will only help preserve the life of your engine. To install the big bore kit you will need 1.
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4. Install the lower piston ring (which is flat black in color) onto the lower groove in the piston. After the lower ring has been installed, install the upper ring, which is shiny in appearance. Note that the gap opening on each ring faces the opposite direction.
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11. Apply a small amount of CLEAN oil into the cylinder and slide the cylinder over the studs. Compress the first piston ring with one hand while CAREFULLY sliding the cylinder over the ring. Do not force the cylinder into place. Repeat the process for each ring until the cylinder is in place. 12.
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17. Install the green gasket onto the bottom left cylinder stud and place a black gasket into the recessed hole. 18. Install the cylinder head. Make sure to pull the cam chain all the way through and temporarily lock it into place with a small screwdriver. 19.
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20. Tighten the cam chain roller bolt, the cylinder head side bolt and the cylinder side bolt to 8 ft. lbs. At this point you are now ready to install the cam gear and set the valve clearance. Before installing the cam gear, double check that the engine is at top dead center by lining up the "T"...
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2. Starting with the upper tappet, use a .05mm (.002) feeler gauge to set the valve clearance. Once the gap has been set, tighten the tappet bolt (9mm) to 80 in. lbs. Repeat the process for the lower tappet. 3. After the valve clearance has been set, grab the flywheel and turn the engine over counterclockwise TWICE and re check the valve clearance.