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DeVilbiss HAF-601 Service Bulletin
DeVilbiss HAF-601 Service Bulletin

DeVilbiss HAF-601 Service Bulletin

Air station

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IMPORTANT: Read and follow all INSTRUC-
TIONS and SAFETY PRECAUTIONS before
installing, operating or maintaining this
equipment. Keep this manual for future
reference.
SPECIFICATIONS
(1) Air Filter (Separator):
13-0041
Air Inlet Thread
1/2" NPT(F)
Air Outlet Thread
1/2" NPT(F)
Air Flow Capacity
100 CFM
Max. Temperature
150° F (65.6° C)
Max. Inlet Pressure
150 PSIG
Auto. Mechanical Drain
Supplied
Filter Element
5 Micron
(2) Coalescing Filter:
HAF-505
Air Inlet Thread
1/2" NPT(F)
Air Outlet Thread
1/2" NPT(F)
Air Flow Capacity
55 CFM
Max. Inlet pressure
150 PSIG
Max. Operating Pressure 150 PSIG
Max. Temperature
150° F (65.6° C)
Auto. Mechanical Drain
Standard
Filter Element
0.01 Micron
(3) Charcoal Filter:
HAF-517
Air Inlet Thread
1/2" NPT(F)
Air Outlet Thread
1/2" NPT(F)
Air Flow Capacity
75 CFM @
Max. Operating Pressure 150 PSIG
Max. Temperature
150° F (65.6° C)
Manual Mechanical Drain Standard
Pressure Differential
Indicator
Standard
Aerosol Filter
.003 ppm./wt.
Particulate Filter
3.0 micron
(4) Flow-Thru Regulator: HAR-508
Flow-Thru Ports
1/2" NPT(F)
Regulated Ports
1/4" NPT(F)
Air Flow Capacity,
28 CFM @
Regulated Ports
With 100 PSI
Max. Temperature
175° F (79.4° C)
Max. Inlet Pressure
300 PSIG
Regulator Range
0-125 PSIG
(5) Tool Air Regulator:
HAR-507
Air Inlet Port
3/8" NPT(F)
Air Outlet Port
1/4" NPT(F)
Air Flow
60 CFM
Max. Temperature
120° F (65.6° C)
Max. Inlet Pressure
150 PSIG
Regulator Range
0 to 125 PSIG
DESCRIPTION -– AIR STATION
All components in Figure 1 are included
with the air station. This unit is designed
to provide a source of clean, filtered air for
the connection of both a DeVilbiss supplied
air respirator and a paint spray gun. The
unit removes dirt, pipe scale, water, oil,
HAF-601 (13-0087) Air Station
Figure 1
liquid aerosols, hydrocarbons and odors.
One regulated port is provided for the
connec tion of a DeVilbiss breathable air
supply hose. A separate regulated port is
fitted with a 1/4" NPS(M) hose connection
for spraying applications.
BREATHING AIR REqUIREMENTS
Supplied breathing air, as defined by
100 PSI
OSHA 29 CFR 1910.134i and NIOSH 42 CFR
84.141, MUST meet or exceed the following
(10.3 Bar)
requirements for Type 1-Grade D breathable
air, as defined in Compressed Gas Associa-
tion (CGA-G7-1-1997):
Oxygen = 19.5-23.5% (Typical
atmospheric levels)
Oil (condensed) = 5 mg/m (milligrams
per cubic meter) maximum
Carbon Monoxide (CO) = 10 ppm
(parts per million) max.
60 PSI
Carbon Dioxide (CO
(parts per million) max. (Typical
Inlet
atmospheric levels)
Odor = The presence of a pronounced
odor should render the air as
unsatisfactory
It is up to the employer to assure that the
air compressor is properly maintained,
that the air compressor intake is located
(3 ea.)
in a clean contaminate free location
and that the air compressor is drawing
in typical atmospheric air, meeting all of
the national and local requirements for
breathing air.
This filter unit does not remove or filter Car-
bon Monoxide (CO). It is up to the employer
to ensure that the level of CO does not exceed
the maximum national or local allowed level.
The recommended method to assure that the
CO level is not exceeded is to install a carbon
monoxide monitor and alarm.
1
2
This filter unit will only remove particu-
late matter, water, oil and odor. This filter
unit will meet the particulate matter, oil
and odor requirements of Type 1-Grade D
Breathable Air and Compressed Breathing
Air, CSA-Z180.1 when:
) = 1000 ppm
2
Service Bulletin
SB-6-132-G
Replaces SB-6-132-F
4
5
3
• The filter unit is connected to a
compressed air source:
 The compressor is properly
maintained
 The air compressor intake is
located in a clean contaminate
free location
 The air compressor is drawing
in typical atmospheric air,
meeting all of the national
and local requirements for
breathing air
• The filters are properly maintained
• A properly operating CO monitor
is installed
Risk of explosion or fire. Improper use
can cause personal injury.
• This product is designed and
intended for use in industrial
compressed air systems only.
Do not use for liquids or gasses
other than air.
• Do not use where pressure or tem-
perature can exceed rated operating
conditions (see specifications).
• Regulated outlet pressure must
never be set higher than the
maximum operating pressure of the
downstream air tool or equipment.
An outlet pressure gauge should
always be used.

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Summary of Contents for DeVilbiss HAF-601

  • Page 1 One regulated port is provided for the late matter, water, oil and odor. This filter Max. Temperature 150° F (65.6° C) connec tion of a DeVilbiss breathable air unit will meet the particulate matter, oil Auto. Mechanical Drain Standard supply hose. A separate regulated port is...
  • Page 2: Safety Precautions

    Prevent vinyl tubing from using the system. Use only specified becoming kinked which would prevent DeVilbiss parts. free movement of liquids discharged from the automatic or manual drain. Risk of illness or death. Carbon mon- 8. An optional manual drain HAF-11) can oxide can cause nausea, fainting or death. Stop using if carbon monoxide...
  • Page 3 SB-6-132-G Page 3 OPERATION – AIR STATION MAINTENANCE – WATER SEPARATOR MAINTENANCE – COALESCING FILTER FILTER 13-0041 HAF-505 After the system is installed and ready to use: 1. Before performing maintenance on unit, 1. Before performing maintenance on unit, close any main shut-off valve located close any main shut-off valve located 1.
  • Page 4 PAGE 4 SB-6-132-G MAINTENANCE – HAF-517 MAINTENANCE – AIR PRESSURE Figure 6 – HAR-507 CHARCOAL FILTER REGULATOR HAR-507 1. Before performing maintenance on unit, 1. Occasionally remove bottom plug (7) and close any main shut-off valve located clean valve seat (11) and body. Clean upstream of filter.
  • Page 5 SB-6-132-G Page 5 MAINTENANCE – Knob FLOW-THRU REGULATOR Panel Bonnet Do not submerge regulator or com- ponents in solvent or use solvent to clean regulator parts. Damage may occur to regulator and components. Use a cloth dampened in warm, soapy water to clean exterior of regulator. *Thrust Washer Note *Adjusting Body This unit may be serviced without Screw...
  • Page 6 PAGE 6 SB-6-132-G HAF-18 Automatic Drain 3. Slide flat off flat guide (See Figure 9). 6. Insure rubber seal is in place in the center of the flat stem (See Figure 11). If the seal comes out, press it back in Note place in the recess of the stem.
  • Page 7 Correct air line piping is so important that this one factor alone Point-of-use filter - Strongly recommended for eliminating can reduce contaminates in your air supply up to 75%. Reducing any remaining contaminates. The DeVilbiss CleanAir contaminates to the filter also reduces the frequency of filter replace-...
  • Page 8: Warranty

    WARRANTY This product is covered by DeVilbiss’s 1 Year Limited Warranty. Your DeVilbiss Air Station is warranted to be free of defects in materials and workmanship for a period of one year from date of original purchase. This warranty does not cover failures resulting from abuse, improper maintenance, misuse, or normal wear.