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Morris C2 Contour Operator's Manual

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OPERATOR'S MANUAL
C2 Contour
Air Drill
S50150-02

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Summary of Contents for Morris C2 Contour

  • Page 1 OPERATOR’S MANUAL C2 Contour Air Drill S50150-02...

  • Page 3: Table Of Contents

    Depth Adjustment ......................5-12 Work Switch .........................5-14 General Guidelines ......................5-15 Quick Tips ........................5-16 Shank T rip Force .......................5-16 Packing Force ......................5-16 Hydraulic System .....................5-16 Lifting and Lowering the Openers ................5-16 Setting the Seed Depth ....................5-17 C2 Contour Air Drill August 2014...
  • Page 4 Packer wheels bounce and chatter excessively in field..........8-3 Openers drop quickly after transport lock valve is closed..........8-3 Opener pressure drops quickly during normal operation..........8-4 Excessive seed depth and soil throw................8-4 Openers not fully lifting to transport position..............8-4 August 2014 C2 Contour Air Drill...

  • Page 5: Safety

    General Operation ......................1-3 T ractor Operation ......................1-3 Chemicals ......................... 1-4 T ransporting ........................1-5 Hydraulics ......................... 1-5 Maintenance ........................1-6 Storage ..........................1-6 Safety Signs ........................1-7 Locations ........................1-9 Lighting and Marking ...................... 1-14 C2 Contour Air Drill August 2014...

  • Page 6: Signal Words

    NOTE: Indicates points of particular interest for more efficient and convenient repair or operation. August 2014 C2 Contour Air Drill...

  • Page 7: General Operation

    Tractor Operation • Be aware of the correct tractor operating procedures, when working with implements. • Review tractor operator’s manual. • Secure hitch pin with a retainer and lock drawbar in centre position. C2 Contour Air Drill August 2014...

  • Page 8: Chemicals

    Always be sure pressure is relieved before disconnecting hoses or parts. Always secure connecting parts and safety chains before towing ammonia trailer. Always have ample water available in case of exposure to ammonia liquid or gases. August 2014 C2 Contour Air Drill...

  • Page 9: Transporting

    • Maintain proper hydraulic fluid levels. • Keep all connectors clean for positive connections. • Ensure all fittings and hoses are in good condition. • Do not stand under wings. C2 Contour Air Drill August 2014...

  • Page 10: Maintenance

    Storage • Store implement away from areas of main activity. • Level implement and block up securely to relieve pressure on jack. • Do not allow children to play on or around stored implement. August 2014 C2 Contour Air Drill...

  • Page 11: Safety Signs

    Stay away from beneath the wheels when in the raised position. Keep others away. S47332 Familiarize yourself with the location of all decals. Read them carefully to understand the safe operation of your machine. C2 Contour Air Drill August 2014...
  • Page 12 Place "Openers" valve in locked position before adjusting depth or transporting. S44446 Familiarize yourself with the location of all decals. Read them carefully to understand the safe operation of your machine. August 2014 C2 Contour Air Drill...

  • Page 13: Locations

    Safety Safety Signs - Continued Locations Front C13704 C-4262 C31201 D13705 N24301 S44446 Rear C13704 C2 Contour Air Drill August 2014...
  • Page 14 Safety Safety Signs - Continued Decal Locations - 25 and 31 Models 1-10 August 2014 C2 Contour Air Drill...
  • Page 15 Safety Safety Signs - Continued Decal Locations - 41 and 51 Models C2 Contour Air Drill August 2014 1-11...
  • Page 16 Safety Safety Signs - Continued Decal Locations - 61 and 71 Models 1-12 August 2014 C2 Contour Air Drill...
  • Page 17 Safety Safety Signs - Continued Decal Locations - 80, 86 and 90 Models C2 Contour Air Drill August 2014 1-13...

  • Page 18: Lighting And Marking

    Safety Lighting and Marking MORRIS recommends the use of correct lighting and marking to meet the ASAE standard for roadway travel. Be familiar with and adhere to local laws. Amber warning and red tail lights secured on the machine promote correct transportation of this implement.
  • Page 19 Safety Lighting and Marking - Continued C2 Contour Air Drill August 2014 1-15...
  • Page 20 Safety Lighting and Marking - Continued 1-16 August 2014 C2 Contour Air Drill...

  • Page 21: Specifications

    Section 2: Specifications Specifications Section 2: Section Contents Specifications Specifications and Options ....................2-2 T ransport Dimensions .......................2-4 C2 Contour Air Drill August 2014...

  • Page 22: Specifications And Options

    Specifications C2 CONTOUR AIR DRILL Specifications and Options 3 Frame Models Base Size 25’ (7.62 m) 31’ (9.45 m) 41’ (12.5 m) 51’ (15.54 m) Weight - 10” Spacing 14,738 lb 16,025 lb 20,928 lb 24,622 lb 25.4 cm Spacing...
  • Page 23 Specifications C2 CONTOUR AIR DRILL Specifications and Options 5 Frame Models Base Size 61’ (18.59 m) 71’ (21.64 m) 80’ (24.38 m) 86’ (26.21 m) 90’ (27.43 m) Weight - 10” Spacing 31,392 lb 35,441 lb 25.4 cm Spacing 14,239 kg 16,109kg - 12”...

  • Page 24: Transport Dimensions

    Specifications Transport Dimensions WIDTH WITH PACKERS RETRACTED (See Specifications) OPENERS RETRACTED August 2014 C2 Contour Air Drill...

  • Page 25: Checklist

    Section 3: Checklist Checklist Section Contents Section 3: Checklist Manuals ..........................3-2 Parts Manual ......................3-2 Assembly Manual .......................3-2 Checklist ...........................3-3 C2 Contour Air Drill August 2014...

  • Page 26: Manuals

    ATTENTION - BE ALERT. Your safety is involved. Manuals Note: Pre-Delivery Inspection Form must be Warranty Void if Not Registered completed and submitted to Morris Industries within 30 days of delivery date. Parts Manual Order Part Number S50152 Assembly Manual...

  • Page 27: Checklist

    Tighten wheel bolts. Check hose connections. Accumulator pressure is at 0. Ball valves are in locked position. OWNER REFERENCE Model: Serial No: Dealer: TAKE SAFETY SERIOUSLY. Town: State: Phone: DO NOT TAKE NEEDLESS CHANCES!! OWNER/OPERATOR Date: C2 Contour Air Drill August 2014...
  • Page 28 Checklist Notes August 2014 C2 Contour Air Drill...

  • Page 29: Introduction

    Section 4: Introduction Introduction Section 4: Section Contents Introduction Introduction ........................4-2 C2 Contour Air Drill August 2014...
  • Page 30 CONTOUR DRILL floating hitch cultivator. Keep this book handy for ready reference at all times. It is the policy of Morris Industries Ltd. to improve its products whenever it is possible to do so. The Company reserves the right to make changes or add improvements at any time without incurring any obligation to make such changes on machines sold previously.

  • Page 31: Operation

    Hydraulic System .....................5-16 Lifting and Lowering the Openers ................5-16 Setting the Seed Depth ....................5-17 Seeding Conditions ....................5-17 Straw Management ....................5-17 Air Drill Frame ......................5-18 T rouble Shooting Guide ....................5-18 Wing Lift Hydraulics ......................5-19 Opener Hydraulics ......................5-21 C2 Contour Air Drill August 2014...

  • Page 32: Application

    The unique design of the opener allows the Morris CONTOUR DRILL to be used in a variety of seeding applications from conventional to zero till applications.

  • Page 33: Hitching

    • Lock safety hook onto chain. Hitch Jack Raised Note: Provide only enough slack in chain to permit turning. Caution Dirt in the hydraulic system could damage O-rings, causing leakage, pressure loss and total system failure. C2 Contour Air Drill August 2014...
  • Page 34 • Route the digital pressure gauge harness away from moving parts and sharp protrusions. Connect the red wires to the positive (+) terminal of the battery. Connect the black wires to the negative (-) terminal of the battery. PRESSURE GAUGE August 2014 C2 Contour Air Drill...

  • Page 35: Unhitching From Tractor

    • Refer to Specifications, Section 2, for weight, transport height, and width. • Transport with tractor only! MORRIS INDUSTRIES LTD. WILL NOT BE RESPONSIBLE FOR ANY DAMAGES OR • Ensure safety chain is attached correctly to the OPERATOR INJURY RESULTING FROM NON- towing vehicle and the hitch of the implement.

  • Page 36: Transport To Field Position

    DECAL - S34428 Danger Always stay clear of wings being raised, lowered or in elevated position. Ensure cylinders are completely filled with hydraulic fluid - wings may fall rapidly causing injury or death. CASTOR LOCK August 2014 C2 Contour Air Drill...

  • Page 37: Field To Transport Position

    • Put tractor remote in “float” position. • Let openers drop and pressure go to 0 psi (or near 0 psi) on gauge. • Lift openers to transport position and lock “Openers” valve. Pressure Gauge C2 Contour Air Drill August 2014...

  • Page 38: Opener Operation

    350 psi (2413 kPa) 450 psi (3102 kPa) 1200 psi (8274 kPa) * Maximum system hydraulic pressure is 1200 psi or 4 times the pre-charge pressure, whichever is the lower number. OPERATING ACCUMULATOR VALVE PRESSURE ADJUSTMENT August 2014 C2 Contour Air Drill...

  • Page 39: Setting Maximum System Pressure (Trip Out Force)

    Note: Operate system at the lowest system pressure Valve Locations that will keep shanks locked vertical during seeding and provide adequate packing pressure. Excessive hydraulic pressure may disturb rocks and damage carbides. C2 Contour Air Drill August 2014...

  • Page 40: Relieve System Pressure

    Valve Locations to reverse direction may cause openers to plug. Note: Under “Normal Operation” the valve block will maintain the set system pressure in the accumulator when openers are raised. PRESSURE GAUGE 5-10 August 2014 C2 Contour Air Drill...

  • Page 41: Pressure Adjustment (On The Go)

    “Operating” valve can be turned in a few turns to reduce bleed- off speed. To increase operating pressure: • Operate tractor hydraulic lever to increase pressure to desired operating point. PRESSURE GAUGE C2 Contour Air Drill August 2014 5-11...

  • Page 42: Depth Adjustment

    "System" valve in service position and relieve pressure from hydraulic system. Shut tractor off and remove key before servicing or adjusting depth. Place "Openers" valve in locked position before adjusting depth or transporting. S44446 5-12 August 2014 C2 Contour Air Drill...
  • Page 43 Note: For ease of adjustment, adjust a few openers across the drill to confirm desired seeding depth before adjusting the remaining openers. • Move the “Openers” ball valve to the unlocked position before using drill. ADJUSTMENT CAM LYNCH PIN Adjustment Cam C2 Contour Air Drill August 2014 5-13...

  • Page 44: Work Switch

    OFF quicker. Important COVER Ensure metering clutch is turned OFF when moving unit to prevent damage to metering wheels in the event pressure switch is in ON position. Adjustment Screw 5-14 August 2014 C2 Contour Air Drill...

  • Page 45: General Guidelines

    Operation General Guidelines The results obtained from the Morris Contour Drill are directly related to the depth uniformity of the unit. Worn points, uneven tire pressures, and bent shanks must be avoided to obtain optimum field results. • Operating depth should be uniform at all opener locations, when spot checking the implement in the field.

  • Page 46: Quick Tips

    (the display pressure won’t drop all the way to zero). When transporting the drill, lift the openers and ensure that the display pressure goes down to zero. 5-16 August 2014 C2 Contour Air Drill...

  • Page 47: Setting The Seed Depth

    Morris Industries shall have no obligation or liability of any kind on account of the end-user incorrectly using this opener.

  • Page 48: Air Drill Frame

    Hydraulic system must be bled after it has been serviced (if any portion of the system has been opened to atmosphere). See “Bleeding Hydraulic System” in Maintenance Section. 5-18 August 2014 C2 Contour Air Drill...

  • Page 49: Wing Lift Hydraulics

    Note: When raising or lowering wings, do so in one continuous motion until fully up or down. Do not stop flow part way allowing wings to fold on their own. This may disrupt the sequence Flow Control Valve of operation. C2 Contour Air Drill August 2014 5-19...
  • Page 50 Operation Wing Lift Hydraulics - Continued Three Frame Models Five Frame Models 5-20 August 2014 C2 Contour Air Drill...

  • Page 51: Opener Hydraulics

    The oil returning from the gland side of the cylinders flows to the opener ball valve into port “E” of the valve block and out of port “B” back to the tractor. C2 Contour Air Drill August 2014 5-21...
  • Page 52 Oil is also felt on the line that operates the directional lock out valve. This causes the directional lock out valve to close preventing the oil in the accumulator from returning back to the tractor. The directional lock out valve maintains the pressure in the accumulator in this position. 5-22 August 2014 C2 Contour Air Drill...
  • Page 53 The oil returning from the gland side of the cylinders flows to the opener ball valve into port “E” of the valve block and out of port “B” back to the tractor. Note: If the tractor valve has leakage the system pressure will continue to drop during operation. C2 Contour Air Drill August 2014 5-23...
  • Page 54 Oil is also felt on the line that operates the directional lock out valve. This causes the directional lock out valve to close preventing the oil in the accumulator from returning back to the tractor. The directional lock out valve maintains the pressure in the accumulator in this position. 5-24 August 2014 C2 Contour Air Drill...
  • Page 55 If the pressure reduction is too great the operator will have to pressure the system up to the desired pressure. C2 Contour Air Drill August 2014 5-25...
  • Page 56 Operation Notes 5-26 August 2014 C2 Contour Air Drill...

  • Page 57: Maintenance

    Shank Replacement ....................6-18 Bleeding Hydraulic System..................6-19 Hydraulic System T rouble Shooting ................6-20 Hydraulics ........................6-21 Wheel Bearings ......................6-22 Implement Hub ......................6-22 Contour Opener Hub ....................6-23 Wing Section Tie Rods....................6-24 Outer Wing Lift Rod ......................6-25 Gravity Lock ........................6-25 C2 Contour Air Drill August 2014...

  • Page 58: General

    • Do not feed left over treated seed to livestock, treated seed is poisonous and may cause harm to persons or livestock. Keep service area clean and dry. Wet or oily floors are slippery. August 2014 C2 Contour Air Drill...

  • Page 59: Tighten Bolts

    Caution Tire replacement should be done by trained Wheel Bolt Torque personnel using the proper equipment. SIZE Torque 75 lb. ft. (102 Nm) 9/16 110 lb. ft. (149 Nm) 150 lb. ft. (203 Nm) C2 Contour Air Drill August 2014...

  • Page 60: Lubrication

    • Grease every 500 hours or seasonally, whichever occurs first. Gauge Wheel Castor Pivot • Grease every 100 hours. Packer Wheel Hubs • Grease every 5,000 acres (2,000 hectares) or seasonally, whichever occurs first. August 2014 C2 Contour Air Drill...

  • Page 61: Opener Maintenance

    • Remove the cylinder. Repair or replace cylinder as necessary. ZERO Reverse the above procedure to reassemble trip. PRESSURE Note: Bleed air from hydraulic circuit before using unit. Refer to “Bleeding Hydraulic System” for details. Pressure Gauge C2 Contour Air Drill August 2014...

  • Page 62: Opener Body Assembly

    Maintenance Opener Maintenance - Continued Opener Body Assembly August 2014 C2 Contour Air Drill...
  • Page 63 Service” position and remove all pressure from hydraulic systems before attempting any service work on hydraulic components. Hydraulic system must be bled after it has been serviced (if any portion of the system has been opened to atmosphere) C2 Contour Air Drill August 2014...

  • Page 64: Opener Assembly

    Maintenance Opener Maintenance - Continued Opener Assembly August 2014 C2 Contour Air Drill...
  • Page 65 Turn “Operating” valve out to “Bleed Off/Service” position and remove all pressure from hydraulic systems before attempting any service work on hydraulic components. Hydraulic system must be bled after it has been serviced (if any portion of the system has been opened to atmosphere) C2 Contour Air Drill August 2014...
  • Page 66 Hose Clamp ........................S27987 Center Lock Flange Lock Nut - 3/8 ................... S42865 Single Shoot Boot ......................S45464 Wear Shank W/Carbide ..................... S49538 Single Shoot Knife Kit (Contains Items 1, 3, 4 and 5) ............6-10 August 2014 C2 Contour Air Drill...
  • Page 67 Wear Shank W/Carbide ..................... S47337 3” Wear Shovel ......................... S49540 Single Shoot 3” Spreader Kit (Includes Items 1, 3, 4, 5, 6, 7 and 9) ......... S31980 Carriage Bolt - 3/8 x 1-3/4 Lg .................... C2 Contour Air Drill August 2014 6-11...
  • Page 68 S47980 Carbide Wear Tail ....................... S49539 Paired Row Shovel Kit (Includes Items 1, 2, 5, 6, 9, 10, and 13) ........S46181 Kit - Mud Guards (Includes Items 4, 7, 8, and 12) 6-12 August 2014 C2 Contour Air Drill...
  • Page 69 Injector Tube - 1/8 OD - See NH3 Kit Supplier for Tube ............. S48814 Compression Fitting - 1/8 x 1/8 ..................S56550 IP Paired Row Boot Kit (Contains Items 1, 2, 3, 4 & 5) ............. C2 Contour Air Drill August 2014 6-13...
  • Page 70 Injector Tube - 1/8 OD - See NH3 Kit Supplier for Tube ............. S48814 Compression Fitting - 1/8 x 1/8 ..................S56551 IP Left Sideband Boot Kit (Contains Items 1, 2, 3, 4 & 5) ..........6-14 August 2014 C2 Contour Air Drill...
  • Page 71 Injector Tube - 1/8 OD - See NH3 Kit Supplier for Tube ............. S48814 Compression Fitting - 1/8 x 1/8 ..................S56552 IP Right Sideband Boot Kit (Contains Items 1, 2, 3, 4 & 5) ..........C2 Contour Air Drill August 2014 6-15...
  • Page 72 Side Band Left Kit (Includes Items 1, 2, 5, 6, 9, 12, and 13) ..........S55275 Side Band Left Kit (Includes Items 1, 2, 5, 6A, 9, 12, and 13) S46181 Kit - Mud Guards (Includes Items 4, 7, 8, and 11) 6-16 August 2014 C2 Contour Air Drill...
  • Page 73 Side Band Right Kit(Includes Items 1, 2, 5, 6, 9, 12, and 13) ..........S55274 Side Band Right Kit(Includes Items 1, 2, 5, 6A, 9, 12, and 13) ......... S46181 Kit - Mud Guards (Includes Items 4, 7, 8, and 11) C2 Contour Air Drill August 2014 6-17...

  • Page 74: Shank Replacement

    "System" valve in service position and relieve pressure from hydraulic system. Shut tractor off and remove key before servicing or adjusting depth. Place "Openers" valve in locked position before adjusting depth or transporting. S44446 6-18 August 2014 C2 Contour Air Drill...

  • Page 75: Bleeding Hydraulic System

    Service” position and remove all pressure from hydraulic systems before attempting any service work on hydraulic components. Hydraulic system must be bled after it has been serviced (if any portion of the system has been opened to atmosphere) C2 Contour Air Drill August 2014 6-19...

  • Page 76: Hydraulic System Trouble Shooting

    Only check for leaky cylinders if accumulator system pressure drops rapidly during operation or openers drop rapidly from transport in a short period of time. 6-20 August 2014 C2 Contour Air Drill...

  • Page 77: Hydraulics

    • Relieve pressure on hydraulic system before servicing or disconnecting hoses. • Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. • Keep all components in good repair. C2 Contour Air Drill August 2014 6-21...

  • Page 78: Wheel Bearings

    • Pack grease inside the dust cap and tap into position. Important Check wheel bearings for play every 5,000 acres (2,000 hectares) or yearly, which ever occurs first. Tighten as required. 6-22 August 2014 C2 Contour Air Drill...

  • Page 79: Contour Opener Hub

    S49500 Packer Arm Sub-Assy ....................... W-476 Flat Washer - 3/4 ......................W-479 Hex Bolt - 3/8 x 2 1/4 Lg ....................W-529 Cotter Pin - 1/8 x 1 Lg....................... W-4187 Bearing Cone ........................C2 Contour Air Drill August 2014 6-23...

  • Page 80: Wing Section Tie Rods

    4. Check seasonally to ensure the tie rods on the wings are tight. Note: Damage to frame components could result if tie rod tension is not maintained. TIE ROD TIE ROD 71 Foot Unit Shown 6-24 August 2014 C2 Contour Air Drill...

  • Page 81: Outer Wing Lift Rod

    After initial wing-up the clearance will decrease, but do not re-adjust clearance. Gravity Lock Ensure gravity locks move freely in both directions. Note: Damage to wing lift components will result if gravity locks malfunction. Winged Up Winged Down C2 Contour Air Drill August 2014 6-25...
  • Page 82 Maintenance Notes 6-26 August 2014 C2 Contour Air Drill...

  • Page 83: Storage

    Section 7: Storage Storage Section 7: Section Contents Storage Preparing for Storage ......................7-2 Wing Lift Cylinder Shaft Protection ................... 7-3 Removing From Storage ....................7-3 C2 Contour Air Drill August 2014...

  • Page 84: Preparing For Storage

    • Coat exposed wing lift cylinder shafts (Refer to Wing Lift Cylinder Shaft Protection). MORRIS PAINT • Paint any surfaces that have become worn. Part Number Description W-4647 Red MORRIS Spray Can N31087 White MORRIS Spray Can Z-10 Red MORRIS Paint/Litre Can August 2014 C2 Contour Air Drill...

  • Page 85: Wing Lift Cylinder Shaft Protection

    • Clean machine thoroughly. Remove coating from exposed cylinder shafts (Refer to Wing Lift Cylinder Shaft Protection). • Lubricate grease fittings. (Refer to Lubricating Section). • Tighten all bolts to proper specifications (Refer to Bolt Torque Chart). C2 Contour Air Drill August 2014...
  • Page 86 Storage Notes August 2014 C2 Contour Air Drill...

  • Page 87: Troubleshooting

    Openers drop quickly after transport lock valve is closed..........8-3 Opener pressure drops quickly during normal operation..........8-4 Excessive seed depth and soil throw................8-4 Openers not fully lifting to transport position..............8-4 C2 Contour Air Drill August 2014...

  • Page 88: Machine Not Operating Straight

    Clean. Internal cylinder leak. Repair cylinder. Oil accumulation. Damaged seal. Replace seals. Loose fittings. Tighten hose and pipe connections. Scored cylinder shaft will damage Replace. shaft seal. Normal. Slight seepage from seal is normal. August 2014 C2 Contour Air Drill...

  • Page 89: Accumulator System Pressure Drop Excessive

    Depth setting too deep. Reduce opener seeding depth. Openers drop quickly after Hydraulic line, fitting or cylinder Locate leaking line, fitting or cylinder and repair transport lock valve is closed. leak. or replace. C2 Contour Air Drill August 2014...

  • Page 90: Excessive Seed Depth And Soil Throw

    Parallel link pivot bolts too tight. Loosen pivot bolts in small increments until all openers will drop quickly from raised position under their own weight (put tractor remote in float to allow openers to drop). August 2014 C2 Contour Air Drill...
  • Page 92 Fax: 306-933-8626 It is the policy of Morris Industries Ltd. to improve its products whenever it is possible to do so. Morris Industries reserves the right to make changes or add improvements at any time without incurring any obligation to make such changes on machines sold previously.

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