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Spida Wall Extruder Operation & Maintenance Manual

Frame nailer gen iv and tables
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OPERATION & MAINTENANCE
MANUAL

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  • Page 1 OPERATION & MAINTENANCE MANUAL...
  • Page 2 America free phone 1888 262 9476 NZ free phone 0800 SPIDAS or +64 7 579 5010 Below is a copy of the serial plate displayed on the back of the machine Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 3: Table Of Contents

    Wall Extruder Controls ......................20 Pneumatic Controls ....................... 22 Pneumatic filter/regulator ....................24 Operation ............................25 Machine Set-up ........................25 Operating Computer ......................25 Stations Right/Left/or Both ....................25 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 4 11.1.7 Noises or vibrations ......................54 11.1.8 Emergency Stop Buttons ....................54 11.1.9 Dry Air Supply ........................55 11.1.10 Air Supply ......................... 55 11.1.11 Check Filter/Regulator ..................... 55 11.1.12 Nog Trolley Assemblies ....................55 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 5 Mechanical Repairs ....................... 62 Warranty ........................... 63 Pneumatic Diagram ........................65 Electrical Drawings ........................66 Training Certificate – Wall Extruder ..................72 Wall Extruder Training Check List ..................... 73 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 6 Table 20, Guide Profile Trolley Assembly Parts List ................51 Table 21, Maintenance intervals ......................52 Table 22, Common misuse issues ......................59 Table 23, Trouble shooting ........................60 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 7 Figures Figure 1, Recommended exclusion zone around the Wall Extruder............ 12 Figure 2, Wall Extruder controls ......................20 Figure 3, Wall Extruder pneumatic controls ..................22 Figure 4, Wall Extruder Co-ordinate system ..................23 Figure 5, Valve/Filter/Regulator/Dump assembly ................24 Figure 6, Nog centres adjustment ......................

  • Page 8: Revision History

    Rewrote some information in the following Maintenance sections, to make information clearer o 11.1.6 Clean Wall Extruder of any build up o 11.1.17 Maintain Brake Materials Added in extra information to Trouble shooting table11.1.6 Updated Electrical Drawings Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 9: Overview

    The Wall Extruder must be used per the standard operating procedures set out in this manual. Any actions carried out which are not contained in this manual are not endorsed by Spida Machinery and cannot be warranted.

  • Page 10: Installation

    The final operating position of the machine should be free of all rubbish or impediments, with general access to all areas of the Wall Extruder for the ease of loading and unloading frames of varying sizes. With the machine in position, a qualified engineer should be used to connect the pneumatic components to the machine and adjust the air pressure to the required setting (refer to 4 Specifications for pressure settings).
  • Page 11 Re-tighten the fitting. (Any serious leaking problems during the warranty period should be reported to Spida Machinery). Check the air pressure in the system is sufficient to operate the machine (refer to 4 Specifications for pressure settings).

  • Page 12: Safety

    6.3 Cleaning and Maintenance of Machinery For safe and reliable use, machinery should be regularly cleaned and maintained. During cleaning and maintenance, the Wall Extruder must be isolated from all sources of energy and locked out to prevent unexpected operation.

  • Page 13: Operating Speeds And Vibration

    6.7 Machinery Stability and Location The Wall Extruder should be securely fastened to the structure of the building to prevent movement or toppling over. Location should provide access all around for maintenance and cleaning. Lighting must be adequate to allow operator to clearly see controls and work pieces but not glaring or blinding.

  • Page 14: Noise Control

    6.12 Recommended Service Interval It is recommended that for optimal performance, the Wall Extruder should be serviced every 6 months. It is also recommended that a service log be kept, as a reminder of when the next service should be due.

  • Page 15: Safe Operation

    7 Safe Operation NOTE: The Wall Extruder is to be operated in accordance with this manual. Deviation from this specified operation may result in incorrect nailing, measuring or injury. 7.1 User Warnings • All moveable parts of the machinery must be set so as not to allow its movement through the cutting/pressing area of adjacent machinery.

  • Page 16: Manual Handling

    Only lift components of weight which you assess to be within your limit • Use machinery (forklift) for material decreed to be too heavy or ask for assistance from another worker Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 17: General

    They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 18: Operation

    Operator Technique Do not impede the movement of the Wall Extruder while in use. Ensure any body parts, clothing, or work tools do not get in the way of moving parts.

  • Page 19: Maintenance

    They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 20: Recommendations

    They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 21: Operating Controls

    8 Operating Controls Before attempting to operate the Wall Extruder, familiarise yourself with the location and function of each control. 8.1 Wall Extruder Controls Figure 2, Wall Extruder controls WARNING! Do not operate Wall Extruder without the correct knowledge and function of each of the controls.

  • Page 22: Table 5, Control Functions (See Figure 2)

    Activates/Deactivates the Carriage Clamp Trolley Clamp Allows/Prevents the Nog Trolley from moving WARNING! Do not operate Wall Extruder without the correct knowledge and function of each of the controls. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 23: Pneumatic Controls

    8.2 Pneumatic Controls Figure 3, Wall Extruder pneumatic controls WARNING! Do not operate Wall Extruder without the correct knowledge and function of each of the controls. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 24: Table 6, Pneumatic Control Functions (See Figure 3)

    WARNING! Do not operate Wall Extruder without the correct knowledge and function of each of the controls. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 25: Pneumatic Filter/Regulator

    Figure 5, Valve/Filter/Regulator/Dump assembly Table 7, Valve/Filter/Regulator/Dump parts Control Function Pressure gauge Regulator adjustment Air to Extruder Dump Valve Moisture release Mounting bracket Valve on/off Air in Pressure relief valve Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 26: Operation

    9 Operation NOTE: The Wall Extruder is to be operated in accordance with this manual. Deviation from this specified operation may result in incorrect nailing or injury. 9.1 Machine Set-up Before operations commence, the operator must ensure that the Wall Extruder has been set-up correctly.

  • Page 27: Guns In Correct Position

    Apply the pneumatic brake switch (Figure 2, Item 9) once the required framing height has been set; this activates the carriage clamp and stops the floating carriage assembly from moving freely along the beam. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 28: Loading

    The Plate clamps hold down the outer frame and lock it in place vertically. Load the required stud onto the Wall Extruder. Ensure that it is against the Stud Pins, and within the range of the horizontal stud clamps, so that the frame will be square.

  • Page 29: Air Dump

    Note: If the sensors do not activate (for any of the above reasons), or there is another error of some sort, the Wall Extruder will not fire and will send and error to the program. The detail of the error will then be shown on the bottom of the computer display screen.

  • Page 30: Parts Identification

    10 Parts Identification 10.1 Top Level Assembly (2002000) Figure 7, Wall Extruder with guns. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 31: Table 8, Parts List - Wall Extruder

    Framer Control & Mount EEHW Electrical Enclosure SMPGMA02 Gun Mount Assembly - with customer supplied Guns SMPGPFA6300 Fence Assembly Depending on customer requirements, the Wall Extruder can be supplied with different guns. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 32: Main Frame Assembly (1711100)

    10.2 Main Frame Assembly (1711100) Figure 8, Main Frame Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 33: Table 9, Main Frame Assembly Parts List

    HWCSM835 Hex Socket Head Cap Screw M8x35 HWCTAL12B150 UNISTRUT 12 B Cable Ladder HWNHM12 Hex nut M12 HWNHM20 Hex Nut M20 HWNHM8 Hex nut M8 HWWFM12 Flat washer M12 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 34: Nog Trolley Assembly (1711300)

    10.3 Nog Trolley Assembly (1711300) Figure 9, Nog Trolley Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 35: Table 10, Nog Trolley Assembly Parts List

    Countersunk Cap Screw M6x30 HWNHM10 Hex nut M10 HWRS3830M6 Rubber Stopper 38mm Dia. HWWFM12 Flat washer M12 HWWFM16 Flat Washer M16 HWWFM20 Plain Washer M20 HWWFM832 Washer M8x32 #WM10212 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 36: Fixed Carriage Assembly (1711200 - L Or R)

    10.4 Fixed Carriage Assembly (1711200 – L or R) Figure 10, Fixed Carriage Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 37: Table 11, Fixed Carriage Assembly Parts List

    Hex Socket Head Cap Screw M8x35 HWNHM12 Hex nut M12 HWNHM20 Hex Nut M20 HWNHM8 Hex nut M8 IME12-04BPSZCOS SICK, Proximity Sensor MT21-1351 M8 Sq Nut - Posn Fixing Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 38: Horizontal Stud Clamp Assembly (1711600)

    10.5 Horizontal Stud Clamp Assembly (1711600) Figure 11, Horizontal Stud Clamp Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 39: Table 12, Horizontal Stud Clamp Assembly Parts List

    Hex nut M6 HWNNM12 M12 Nyloc Nut - Zinc HWNNM12 M12 Nyloc Nut - Zinc HWSP-S-C033 Ext. Spring - Century #186-A HWWFM12 Flat washer M12 HWWFM616 Washer - Flat - M6ZP Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 40: Vertical (Plate) Clamp Assembly (1711800 - L Or R)

    10.6 Vertical (Plate) Clamp Assembly (1711800 – L or R) Figure 12, Vertical Clamp Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 41: Table 13, Vertical Clamp Assembly Parts List

    HWCSM620 Hex Socket Head Cap Screw M6x20 HWCSM830CS Hex Socket CSK Cap Screw M8x30 HWNHM5 Hex nut M5 HWNHM8 Hex nut M8 HWWFM632 Washer M6x32 IME12-04BPSZCOS SICK, Proximity Sensor Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 42: Floating Carriage Assembly (1711200 - L Or R)

    10.7 Floating Carriage Assembly (1711200 – L or R) Figure 13, Floating Carriage Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 43: Table 14, Floating Carriage Assembly Parts List

    Hex Socket Head Cap Screw M8x20 HWCSM835 Hex Socket Head Cap Screw M8x35 HWNHM12 Hex nut M12 HWNHM8 Hex nut M8 IME12-04BPSZCOS SICK, Proximity Sensor MT21-1351 M8 Sq Nut - Posn Fixing Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 44: Gun Mount Assembly (Smpgma02)

    Note: The guns to be supplied for this machine are customer sourced and will likely be different for each machine; therefore, the guns have been omitted from this drawing. For more information on the guns please refer to the manufacturers handbook. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 45: Table 15, Gun Mount Assembly Parts List

    Gun mount bracket ram rod - profile and fold (6mm MS) SMPGMB04 Gun mount bracket assembly SMPGMB05 Gun mount bracket ram fixed - profile and fold (5mm MS) SMPGMP01 Gun mount backing plate Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 46: Computer Monitor And Electrical Enclosure Assemblies (0605000 And Eehw)

    SPIDA - Monitor Box 0605212 Monitor Locator 100x105 0605221 Monitor Stand Base Assembly EEHW Electrical enclosure Hole and Window HWQCM8 Quick Clamp Handle - M8 SMPBKT13 Computer box bracket Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 47: Progressor Tables (1804420)

    10.10 Progressor Tables (1804420) Figure 16, Progressor Table Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 48: Table 17, Progressor Table Assembly Parts List

    M8 Sq Nut - Posn Fixing SMPBT3100-285-18-P Bench top 3100x285x18 SMPFB225 Fence Bracket 24800 mm SMPGP9045 Guide Profile SMPGPFA6300 Fence assembly SMPGPGK2 Gearbox Kit 2 SMPGPTK2 Guide profile trolley kit Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 49: Fence Assembly (Smpgpfa6300)

    10.10.1 Fence Assembly (SMPGPFA6300) Figure 17, Fence Assembly Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 50: Table 18, Fence Assembly Parts List

    SMPGPTC Tensioner connector TRTIB-AT10-32 Timing Belt AT 10/32 TRTIB-AT10/32 Timing Belt AT10/32 TRTIP19AT1032F-BF A 19 Tth Pulley AT10 x 32mm belt 16mm Bore bearings inset SMPGPPB45 Pulley Block assembled Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 51: Gearbox Kit 2 (Smpgpgk2)

    Hex Socket CSK Cap Screw M5x16 HWCSM835 Hex Socket Head Cap Screw M8x35 MT21-1351 M8 Sq Nut - Posn Fixing SMPPLT22 Mount Plate Profile to Angle Gearbox VRAM060-S-L2-20-12-73.03 Gearbox 20:1 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 52: Guide Profile Trolley Kit (Smpgptk2)

    Flat Washer M6 HWWFM8 Flat Washer M8 MT21-1351 M8 Sq Nut - Posn Fixing 26200 mm SMPGP9045 Guide Profile 400 mm SMPGPDS Slider for GP SMPGPEP Guide profile end cap Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 53: Maintenance

    11 Maintenance Before attempting any maintenance on the Wall Extruder, isolate from air supply; ensure all moving parts are turned off; and isolate power to the machine. Table 21, Maintenance intervals Check Day Week Month ½ Year Guards in place...

  • Page 54: Maintenance Items

    Check the rack ram clamp for tightness once the first frame for the shift has been loaded. Do not use the Wall Extruder if, during any of these tests, the timber/clamp is loose, or the clamp is not activating properly.

  • Page 55: Clamp Sensors

    11.1.7 Noises or vibrations Take note of any unusual noises or vibrations. Do not operate the Wall Extruder if the cause of any vibrations or unusual noises cannot be found. 11.1.8 Emergency Stop Buttons Check emergency stops are working and that they stop the machine when activated.

  • Page 56: Dry Air Supply

    Air pressure should be maintained at 600-800 kPa; this can be checked at the filter regulator located on the rear of the Wall Extruder (see Figure 5). Take measures to ensure air quality; such as by installing an aftercooler, air dryer, or water separator. Do not use compressed air that contains chemicals;...

  • Page 57: Loose Fasteners And Fixings

    Check all major operating components for wear, fatigue, and fixing. Adjust, tighten, or replace components as required. Do not use the Wall Extruder if it is damaged significantly or if it is not working correctly, and all other mentioned maintenance is not applicable.

  • Page 58: Replacing Guide Trolley Slides

    Check home position is correct, if not alter in set up screen. • Reset enable home trolley. • Send out to 6 mtrs, and check. • If incorrect recalibrate trolley as normal. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 59: Reference Distances For Guide Trolley Sliders

    The above figure shows the required distances in mm between the sliders, and between the slider and the end of the Stop. Use these distances when the sliders need to be removed for maintenance. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 60: Foreseeable Misuse

    12 Foreseeable Misuse Through experience, Spida Machinery’s technical staff have listed (in order of occurrence) the most common misuses of the machinery by operators, the symptoms that result and the rectification required to address the misuse and return the machine to optimal working order.

  • Page 61: Trouble Shooting

    Check for obstructions. Repair/replace damaged/locking incorrectly parts/remove obstructions as required. Pins misaligned Re-align parts as necessary. Ensure other assembly items are not interfering with pin movement. Pins obstructed Remove obstructions as required Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 62 If any of the above corrections do not solve the issue, then do not use the Wall Extruder and contact a supervisor, maintenance engineer, or Spida Machinery. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 63: Distributor & Repairer Contacts

    Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ 14.3 Mechanical Repairs Company Name: ____________________________________________________________________ Address: __________________________________________________________________________ Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 64: Warranty

    In all warranty matters, including any question of whether this warranty applies to any claim, the decision of SPIDA is final, This warranty is the only warranty made by SPIDA as the manufacturer and is expressly in lieu of and excludes all other warranties, conditions, representations and terms expressed or implied, statutory or otherwise, except any implied by law and which by law cannot be excluded.
  • Page 65 Signed by: ______________________________________ Name: ______________________________________ Position: ______________________________________ Acceptance of Warranty I acknowledge and accept the contents of this warranty. Signed by: ______________________________________ Name: ______________________________________ Company: ______________________________________ Position: ______________________________________ Date: ______________________________________ Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 66: Pneumatic Diagram

    16 Pneumatic Diagram Figure 23, Pneumatic diagram Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 67: Electrical Drawings

    17 Electrical Drawings Figure 24, Electrical Drawings Part 1 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 68: Figure 25, Electrical Drawings Part 2

    Figure 25, Electrical Drawings Part 2 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 69: Figure 26, Electrical Drawings Part 3

    Figure 26, Electrical Drawings Part 3 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 70: Figure 27, Electrical Drawings Part 4

    Figure 27, Electrical Drawings Part 4 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 71: Figure 28, Electrical Drawings Part 5

    Figure 28, Electrical Drawings Part 5 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 72: Figure 29, Electrical Drawings Part 6

    Figure 29, Electrical Drawings Part 6 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 73: Training Certificate - Wall Extruder

    All information in this training manual was demonstrated and explained by the instructor. • I have thoroughly read and understood this training manual. Signed: ___________________________________ Date: ___________________________________ Witnessed by: Name: ___________________________________ Company: ___________________________________ Signed: ___________________________________ Date: ___________________________________ Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

  • Page 74: Wall Extruder Training Check List

    Has been shown location of individual gun isolator switches Has been shown to operate the machine from the control screen Understands to keep body parts well clear of all moving parts on the machine Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)
  • Page 75 I further declare that I have read and understand the Operation and Maintenance Manual Operator Name: Signature: Date: Witnessed by Name: Signature: Date: A copy of this document is to be kept in each employee file on site. Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

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