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SAF 50S15 Owner's Manual

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Owner's Manual
SAF fifth wheel kingpin 50S15 - 90S18
XL-KP11695BM-en-DE Rev. A
Translation of the original owner's
manual

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Summary of Contents for SAF 50S15

  • Page 1 Owner’s Manual SAF fifth wheel kingpin 50S15 - 90S18 XL-KP11695BM-en-DE Rev. A Translation of the original owner's manual...
  • Page 2 • duplicated, • distributed or • in any other way disclosed. Any breach or infringement will result in liability for damages. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 3: Table Of Contents

    7.1 General test instructions ............7.2 Before each journey ..............7.3 Test schedule ................7.4 Wear check ................7.5 Lubricate ................... 8 Maintenance.................. 8.1 General maintenance instructions ..........8.2 Torques ..................XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 4: Product Data

    Fig. 1 · Pin example 50S15 Pin details Technical designation Value/detail Manufacturer/brand permitted D-value: D = 165 kN Design: 50165S15 Class: H50–X Part number: 2108 10 0000002 0 Revision: XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 5 Revision: Manufacturing site and serial number: *2 Trailer bolster plate thickness: t = 12 Data-Matrix-Code □: contains documentation and manufacturing data, which are centrally stored at SAF-HOLLAND XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 6: Type Designation

    • 165 = 165 kN • 320 = 320 kN Note: The D-value was not considered for the type approval. 3 Fastenings: • S = with screws XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 7 E1 55R– 162.4 101 109 165 01 2289 50165S1508 50165S1506 The pins of SAF type 50S15 can be installed with the corresponding flange designs of +GF+ and HOLLAND. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 8 Type 50S15L +GF+ 50165S1512L E1 55R–01 50165S1510L 162.4 101 109 2422 50165S1508L The pins of SAF type 50S15L can be installed with the corresponding flange designs of +GF+. Type 90S15 Installation with flange design Type 90S15 +GF+ HOLLAND 90165S1512 E1 55R–...
  • Page 9 Type 90S15L +GF+ 90165S1512L E1 55R–01 90165S1510L 162.4 101 169 2421 90165S1508L The pins of SAF type 90S15L can be installed with the corresponding flange designs of +GF+. Type 50S18 Installation with flange design Type 50S18 +GF+ HOLLAND E1 55R– 50165S1816 162.4...
  • Page 10 Type 50S18L +GF+ E1 55R–01 50165S1816L 162.4 102 022 2428 The pins of SAF type 50S185L can be installed with the corresponding flange designs of +GF+. Type 90S18 Installation with flange design Type 90S18 +GF+ HOLLAND E1 55R–...

  • Page 11: Ordering Spare Parts

    E1 55R–01 90165S1816L 102 021 2425 The pins of SAF type 90S18L can be installed with the corresponding flange designs of +GF+. 2 Ordering spare parts When ordering original spare parts from SAF-HOLLAND, make sure that you pay attention to the assembly groups of the respective product.

  • Page 12: Warranty And General Terms And Conditions Of Business

    The chapter on Installation and Implementation is restricted exclusively to use by the original equipment manufacturer (OEM) and personnel authorised and trained by the OEM. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 13: Proper Use

    Danger! This safety instruction with the exclamation mark warns of a possible safety risk or serious and fatal injuries. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 14: Marking Used For Sections Of Text

    • All planned modifications must be approved by SAF-HOLLAND in writing before being carried out. General safety instructions • The fifth wheel kingpin must only be used for the Page 13intended purposes. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 15 In addition to the owner's manual, operating instructions in terms of the German Occupational Safety and Health Act and the German Work Equipment Ordinance must also be made available. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 16: Installation

    D-value Page 17. • The installation must be performed by articulated vehicle manufacturers or authorised workshops and by appropriately trained personnel. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 17: D Value/Fifth Wheel Kingpin

    Higher forces may exist. • In order to be able reach the load limits of the maximum D-value, the installation must be carried out according to the SAF-HOLLAND installation instructions. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 18 They apply to the operation on sealed, tarred roads and road conditions that are customary in West Europe. In the case of operational conditions which XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 19: Welding The Flange

    • Welding procedure – MAG C (135) • Protective gas – M21 or 92%Ar + 8% CO • Weld material – according to EN ISO 14341: 2008 XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 20 DIN EN ISO 5817-B Fig. 6. KP-0012 Fig. 6 · Welding the flange Welding seam thickness for bolster plate Trailer bolster plate thickness T in Welding seam thickness “a” in mm XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 21: Installation Of The Fifth Wheel Kingpin

    If lesser plate thicknesses are used, the bracing of the fifth wheel kingpin must be constructed correspondingly. Recommended material of the trailer bolster plateS355J2. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 22 – Line of force –Item 1– central between two fastening screws (22.5°) Fig. 8. 22,5° KP-0009 Fig. 8 · Installation proposal for fifth wheel kingpin KP-0004 Fig. 9 · Example for installation position in direction of travel XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 23: Screw Home The Fifth Wheel Kingpin

    3. Lubricate the fifth wheel kingpin according to the manufacturer's information Page 28. 4. Thoroughly clean the bolster plates of the semi-trailer and check for damage Page 28. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 24: Inspection

    • SAF-HOLLAND recommends that you perform the inspections and inspection tasks described in the "Inspection" chapter. In case of repairs you must always follow the SAF-HOLLAND repair instructions and directions. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 25: Before Each Journey

    Note: The fifth wheel kingpin and its holding structure must be checked, according to the conditions of use, at the latest after the inspection interval specified below. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 26: Wear Check

    • Park the articulated vehicle on firm ground. • Secure the articulated vehicle so that it does not roll away. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 27 If the dimensions do not match, the fifth wheel kingpin must be replaced immediately Page 21. SAF-HOLLAND order number 659 920 032 for 2” and 659 920 033 for 3.5” XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 28: Lubricate

    Note: Ample lubrication of the fifth wheel kingpin and fifth wheel is critical for the service life of these safety elements. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...

  • Page 29: Maintenance

    Risk of accidents due to loose screw connections! • Threads must not be oiled or greased. • Tighten screws with the torque wrench. • Use only SAF-HOLLAND original screws. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 30 M14x30 - 10.9, DIN 933 3.5” 90S15(L) 2” 50S18(L) Hexagon screw (8x) 530 ± 30 M20x50 - 10.9, DIN 933 3.5” 90S18(L) as described in Page 6. XL-KP11695BM-en-DE Rev. A · 02.2015 · Errors and changes excluded · © SAF–HOLLAND...
  • Page 32 Emergency hotline +49 6095 301-247 Customer Service +49 6095 301-602 +49 6095 301-259 Spare Parts +49 6095 301-301 service@safholland.de www.safholland.com...

This manual is also suitable for:

90s18

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