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KADANT LIQUI-MOVER LMHT-500 SERIES Handbook

Liqui-mover lmht-500

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LIQUI-MOVER
®
PUMP
LMHT-500 SERIES
HANDBOOK
Kadant Johnson Inc., 805 Wood Street, Three Rivers, MI 49093 USA 269-278-1715 fax: 269-279-5980 www.kadant.com
LMHT-500 Handbook-4002

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Summary of Contents for KADANT LIQUI-MOVER LMHT-500 SERIES

  • Page 1 LIQUI-MOVER ® PUMP LMHT-500 SERIES HANDBOOK Kadant Johnson Inc., 805 Wood Street, Three Rivers, MI 49093 USA 269-278-1715 fax: 269-279-5980 www.kadant.com LMHT-500 Handbook-4002...
  • Page 2 ® What is a Liqui-Mover Pump? A Liqui-Mover pump is a positive displacement pressure powered pump with a minimum of moving parts. The pumping action is accomplished using a positive pressure to push the liquid from the pump tank into the return line.
  • Page 3: Installation

    Installation Receipt of Equipment The float assembly has been adjusted and tested at the factory. Additional items such as the inlet baffle (if supplied), check valves, level gauge glass, cycle counter, and insulation jacket will be packaged separately in a carton shipped with the unit. Setting the Unit On LOOO models, the pump tank may be anchored to the floor using the holes in the mounting feet.
  • Page 4 Pressure Reducing Valve Installation A pressure reducing valve (PRV) should be installed in the motive pressure line to regulate how fast the Liqui-Mover pump discharges the condensate out of the pump tank. Normally the motive pressure setting will be approximately 20 psig higher than the back pressure to achieve a proper discharge time. The dis- charge time should be a little less than the time it takes to fill the pump tank under maximum condensing load.
  • Page 5 Installation Diagram for Liqui-Mover Pump with Compressed Motive Motive - Compressed Air Supply Safety Relief Valve Filter w/ Auto Drain (When Needed) To Motive Inlet of Liqui-Mover Pump Regulator w/ Gage Throttle Valve (Globe) 1. This is the recommended piping for a Liqui-Mover pump with compressed motive. 2.
  • Page 6 Printed on 4/8/2014 at 8:37:28 AM Property of Kadant Johnson - Confidential...
  • Page 7 Start-Up Instructions For LMHT-500 Liqui-Mover Pump 1. On systems that are not pre-piped, inspect the inlet and outlet check valves for proper flow direction. Refer to the Liqui-Mover pump assembly drawing and parts list. 2. If the receiver or pump chamber contains sub-cooled condensate, this needs to be drained prior to start-up.
  • Page 8 Printed on 8/28/2009 at 9:23:27 AM Property of Kadant Johnson - Confidential...
  • Page 10  LIQUI-MOVER PUMP REPAIR KITS RK-LMSA Motive and Vent Valves ITEM PART NAME PART NUMBER MATERIAL REMARKS Washer SA517 Stn. Stl. Vent Valve Assembly SA533 Stn. Stl. Inlet Valve Assembly SA532 Stn. Stl. RK-SA3V-500 Repair Kit ITEM PART NAME PART NUMBER MATERIAL REMARKS Linkage Yoke...
  • Page 11 Page 1 - General Troubleshooting Float Actuated LMPs LMPFA-TS 0904-01 GENERAL TROUBLESHOOTING OF  FLOAT ACTUATED LIQUI-MOVER PUMPS OBSERVATION PROBABLE CAUSE REMEDY 1. Liqui-Mover pump fails to fill. 1. Increase in liquid level in Obstruction in fill line, valve closed, Inspect fill line for closed valve, inlet receiver, possible flood in inlet check backwards.
  • Page 12 Page 2 - General Troubleshooting Float Actuated LMPs LMPFA-TS 0904-01 OBSERVATION PROBABLE CAUSE REMEDY 3. Liqui-Mover pump fills very 1. Unit cycling almost Defective check valve in discharge line Inspect discharge line check valve and rapidly. normally, receiver flooding. and/or fill line. Possible back flow to fill line check valve.
  • Page 13 Page 3 - General Troubleshooting Float Actuated LMPs LMPFA-TS 0904-01 OBSERVATION PROBABLE CAUSE REMEDY 3. No motive pressure flow. Motive supply failure, obstruction in Inspect for motive supply pressure, Receiver flooding. motive supply line. closed valve, or obstruction in motive supply line.
  • Page 14 LMHT-SA PREVENTATIVE MAINTENANCE CHECK LIST HOW OFTEN CHECK REFERENCE 1 Year Check anode in receiver tank (if Drain tank – remove anode by applicable). unscrewing anode plug on the receiver tank end. If over 60% eaten away, replace. Clean gauge glass when required. Disassemble and pull clean cloth through glass with cleaning wire.