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Summary of Contents for LIFT-O-FLEX 19500S
- Page 1 PLACE SERIAL NUMBER LABEL HERE LIFT-O-FLEX Have Questions? We’re here for you. 19500S LIFTER USER MANUAL +1 866 543 8635 info@roni.com +1 704 847 2464 www.roni.com DOCUMENT ID: 01022018 R ON I 8001 Tower Point Drive Charlotte, NC 28227 USA...
- Page 2 Charlo� e, NC 28227 USA +1 704 847 2464 www.roni.com SPECIAL NOTES The appearance of your LIFT-O-FLEX ® lifter and the accompanying attachments may differ from the images displayed in this manual due to the custom nature of this equipment.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. DESCRIPTION 1.1 OVERVIEW 1.2 OPTIONS 1.3 ATTACHMENTS 2. SAFETY 2.1 BUILT-IN SAFETY FEATURES 2.2 STORAGE AND TRANSPORT 2.3 MOVEMENT 2.4 LOADING AND UNLOADING 3. WARRANTY 4. ASSEMBLY INSTRUCTIONS 4.1 ASSEMBLY 4.2 DISASSEMBLY 5. OPERATING INSTRUCTIONS 5.1 USING THE LIFTER 5.2 ADJUSTING THE HANDLEBAR 5.3 POWER PACK 5.4 REMOTE CONTROL... -
Page 4: Description
An additional electronic power pack with quick exchange features is available to allow for multishift use. 1.3 ATTACHMENTS Standard attachments for the LIFT-O-FLEX include a load platform, with or without a stationary or rotating V-Block, a fixed core probe, an Expand-O-Turn, and Squeeze-O-Turn. Custom applications are also available upon request. -
Page 5: Safety
2. SAFETY 2.1 BUILT-IN FEATURES The ergonomic design of the LIFT-O-FLEX is, in itself, an active factor of operational safety. The rear casters are equipped with pedal-activated brakes and the handle bar adjusts vertically to provide optimal ergonomic positioning for the operator. The lift mast contains a slip clutch; if anything gets in the way of the downward movement of the attachment, the slip clutch engages to help prevent injuries as well as mechanical damage to the lifter. -
Page 6: Warranty
3. WARRANTY Limited Warranty RonI warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warran- tee (you) for warranty service. - Page 7 Warranty Evaluation All parts sent back (freight paid by customer) to RonI for warranty replacement and/or repair will be evaluated. RonI will determine if the part is a warranty issue or if it has been damaged due to misuse or negligence. A written report will be issued detailing the investigation of the part and whether or not the part is classifed as warranty.
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Page 8: Assembly Instructions
4 . . . ASSEMBLY INSTRUCTIONS The wheel frame and the cross-member are integrated on some models: Lifter leg Intermediate Lift mast End-effector Power pack Handlebar Remote control Charger U S E R M A N U A L D O C U M E N T I D : 0 1 0 2 2 0 1 8 8001 Tower Point Drive... -
Page 9: Assembly
4.1 ASSEMBLY Assembly Instructions The lifter is normally delivered disassembled in modules or partially assembled in order to minimize freight costs. When the lifter is delivered disassembled, each module comes separate with required screws and tools, etc. When the lifting device is delivered partially assembled, the frame will be together and the components such as masts, power pack and handle will need to be mounted to the frame. - Page 10 BRAKE ROD POSITIONS Directional Lock Free Wheeling Set Brake 10 | D O C U M E N T I D : 0 1 0 2 2 0 1 8 U S E R M A N U A L +1 866 543 8635 8001 Tower Point Drive www.roni.com...
- Page 11 ASSEMBLING THE END EFFECTOR AND MAST (Associated diagrams on the next page) Tool: 1 pc. Allen wrench size 5 mm, 1 pc. regular wrench size 13 mm Screw: The bolt holding the mast: each bolt and nut is on the frame, the platform screw 2 pcs. 3/8”x 3 ½” Modules: 1 pc.
- Page 12 ASSEMBLING THE POWER PACK, GRIP, AND REMOTE CONTROL (Associated diagrams on the next page) Modules: 1 pc upper lock (5), 1 pc power pack (12), 1 pc grip (13), and 1 pc remote control Guide the upper lock nut of the power pack into (5) the tracks of the back of the mast, the knob shall be on top (slightly off center).
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Page 13: Disassembly
5. OPERATING INSTRUCTIONS 5.1 USING THE LIFTER In order to prevent and avoid work injuries, it is important that the LIFT-O-FLEX is operated in a proper manner. Please note, if a load remains on the lifter for some time, it may be necessary to lower the load before it can be raised. -
Page 14: Adjusting The Handlebar
5.2 ADJUSTING THE HANDLEBAR The height of the handlebar can easily be adjusted by loosening the quick disconnect knobs and sliding the handlebar to the desired position. After adjustment, tighten the quick disconnect knobs. To obtain the best working conditions, it is important to adjust the handle to a comfortable level. -
Page 15: Brake System
The remote control should be placed to allow the user to easily press the buttons. The bracket for the remote control is fitted to the handlebar. The bracket can easily be moved by turning the black knob counter-clockwise. The bracket can be locked in any position on the handle by turning the knob clockwise. -
Page 16: Everyday
6.2 EVERYDAY Charging Only chargers supplied or approved by RonI may be used. The charger must not be exposed to water. The lifter must be in a well-ventilated area when it is being charged. Always connect the charger to the lifter before connecting to the main power. Do not operate the device while charging. -
Page 17: Every Year, Or When Needed
6.3 EVERY YEAR, OR WHEN NEEDED Cleaning Clean the lifter by wiping it down only. Wipe the lifter dry after cleaning. Do not use hose or high-pressure jet as this may damage the electronics and the paint. Electrical connections Check all connections and repair any damage or wear. If needed, replace with new parts. Wear of machine parts Check the parts of the machine in order to identify any cracking or wear. - Page 18 Replacing the fuse The fuse is located inside the power pack. A wiring diagram for the lifter is attached to the inside of the lid of the power pack. Before removing the lid, by loosening the screws, the user should apply the brakes and wear protective footwear. Be extra cautious when opening the power pack.
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Page 19: Troubleshooting
7. TROUBLESHOOTING The lifter is designed for safe and efficient operation, provided that routine maintenance is carried out in accordance with the instructions given. If problems arise, some guidance is provided below. If the problem persists after action has been taken, please contact a service technician or RonI. -
Page 20: Technical Specifications
8. TECHNICAL SPECIFICATIONS NOTE: Custom Lift-O-Flex® solutions can be designed specifically for your application Technical Specifications 19500 (Slave Mast) Series Floor to top of Mast Floor to top of Mast Total Lift Stroke Total Lift Stroke Standard Legs Low Profile Legs... -
Page 21: Schematics
9. SCHEMATICS / 9.1 WIRING DIAGRAM L I F T - O - F L E X 1 9 5 0 0 S | 21 +1 866 543 8635 8001 Tower Point Drive info@roni.com www.roni.com Charlo� e, NC 28227 USA +1 704 847 2464... -
Page 22: Spare Parts
9.2 SPARE PARTS Only spare parts supplied or approved by RonI may be used. Commonly Ordered Spare Parts Contact us to order! 1-866-LIFT-O-FLEX (543-8635) spareparts@roni.com Commonly Ordered Spare Parts (continued on the next page) 22 | D O C U M E N T I D :... - Page 23 Commonly Ordered Spare Parts (continued on the next page) L I F T - O - F L E X 1 9 5 0 0 S | 23 +1 866 543 8635 8001 Tower Point Drive info@roni.com www.roni.com +1 704 847 2464 Charlo�...
- Page 24 17557 Standard Rear Wheel Assembly 20011-01 Replacement Casters Front Low Profile Dual Swivel 60 mm 19118 Replacement Rear Wheel Assembly with Brake150 mm 20010-01 Replacement Caster Front Std Single Swivel 100 mm 24 | D O C U M E N T I D : 0 1 0 2 2 0 1 8 U S E R M A N U A L +1 866 543 8635...
- Page 25 Legs (Standard Built-Single Swivel Front Wheel) 19361, 19362 and 19363 Powder Coated Paint-19561, 19562 and 19563 Stainless Steel Item No. Description Part No. Pair of Legs See Above Rear Wheels 150mm 19118 Screw K6S M8x12 10.9 fzb Washer 8.4 Steel fzb 13004 Front Wheel 100mm 20010-01...
- Page 26 Legs (Low Built Dual Swivel Front Wheels) 19351, 19352 and 19353 Powder Coated Paint-19551, 19552 and 19553 Stainless Steel Item No. Description Part No. Pair of Legs See Above Rear Wheels 100mm 17557 Screw K6S M8x12 10.9 fzb Washer 8.4 Steel fzb 13004 Screw MC65 M12x30 fzb...
- Page 27 Upper Intermediate Section Item No. Description Part No. Upper Section 476 19188 Upper Section 600 19132 Upper Section 850 19189 Mast Bracket 19129 Power Pack Bracket 19130 Rubber Strip 10 x 5 – 0.02 Screw K6S M8x20 FxB Lock Bar 19134 Washer BEB 8.4 HB200 FxB...
- Page 28 Lower Intermediate Section Item No. Description Part No. Intermediate Section-476 19157 Intermediate Section-600 19131 Intermediate Section-850 19158 Cable Nut 13.5 19165 Motor Screw MCS M6x8 FxB Motor Cover 19140 Motor and Gear Assembly (19000 – 1:19) 19101 Motor and Gear Assembly (19500 – 1:30) 19503 Gear Upgrade –...
- Page 29 Mast Item No. Description Part No. Item No. Description Part No. Mast 1730 19148 Lock Ring 19107 Mast 2230 19149 Key 20x4 19151 Mast L=2930 19253 LM 982 M8 Washer BRB 8.4 HB200 FxB Slide 280 19106 Screw MF65 M8x20 FxB LM 982 M12 Lift Screw 1766 19142...
- Page 30 Handle Part No. 19169 Item No. Description Part No. Handle 19141 Velcro Plate 17255 Lock Bar 19134 Knob VCT. 40-6-M8 19166 Washer BRB 8.4 HB 200fzb Plug 22 Lock-Upper Power Pack Item No. Description Part No. Bracket 19135 Knob VCT.400-M8x15 19146 D O C U M E N T I D : 0 6 2 1 2 0 1 7...
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Page 31: Declaration Of Conformity
10. DECLARATION OF CONFORMITY Manufacturer Pronomic AB Box 5504 192 05 Sollentuna Sweden Model LIFT-O-FLEX 19500S Serial Number Static load test Authorized to compile Samuel Pierre, Pronomic AB, BOX 5504, 192 05 Sollentuna, Sweden the technical file Applied EC directives:... - Page 32 NOTES 32 | D O C U M E N T I D : 0 1 0 2 2 0 1 8 U S E R M A N U A L +1 866 543 8635 8001 Tower Point Drive www.roni.com info@roni.com +1 704 847 2464...
- Page 33 L I F T - O - F L E X 1 9 5 0 0 S | 33 8001 Tower Point Drive +1 866 543 8635 info@roni.com www.roni.com +1 704 847 2464 Charlo� e, NC 28227 USA...
- Page 34 34 | D O C U M E N T I D : 0 1 0 2 2 0 1 8 U S E R M A N U A L +1 866 543 8635 8001 Tower Point Drive www.roni.com info@roni.com Charlo�...
- Page 35 | 35 L I F T - O - F L E X 1 9 5 0 0 S +1 866 543 8635 8001 Tower Point Drive info@roni.com www.roni.com Charlo� e, NC 28227 USA +1 704 847 2464...
- Page 36 R ON I 8001 Tower Point Drive Charlotte, NC 28227 +1 866 543 8635 info@roni.com www.roni.com R on I reserves the right to change this information without further notice and holds no liability for printing errors in this content. Copyright © 2016 R on I, All Rights Reserved.
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