Morbark BOXER 320 Operator's Manual
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Morbark BOXER 320 Operator's Manual

Serial no.s 3592 and higher
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Revised: 09/18/2018
B I G P O W E R I N A L L P L A C E S
320 Operator's Manual
Serial No.s 3592 and Higher
Part No. 76347-292
Manufactured by:
Phone:
Morbark
, LLC
®
Sales - 800-831-0042
8507 S. Winn. Rd., P.O. Box 1000,
Parts and Service - 800-255-8839
Winn, Michigan 48896
®
www.boxerequipment.com
www.morbark.com

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  • Page 1 B I G P O W E R I N A L L P L A C E S 320 Operator’s Manual Serial No.s 3592 and Higher Part No. 76347-292 Manufactured by: Phone: Morbark , LLC ® Sales - 800-831-0042 8507 S. Winn. Rd., P.O. Box 1000, Parts and Service - 800-255-8839 Winn, Michigan 48896 ®...
  • Page 2 Your machine’s Model, Weight, and Power Rating along with Serial Number and Date of Manufacture of your machine are located on the right side panel at the top. The Engine information is located on a decal on your engine. Refer to your Engine OEM Manual for decal location.

  • Page 3: Boxer Product Warranty

    No representative, agent or dealer of Morbark or any other person is authorized to modify, expand or extend this warranty in any manner or make any representation on Morbark’s behalf in connection with the sale of any product covered by this warranty.
  • Page 4 Morbark, LLC 8507 S. Winn Rd., P.O. Box 1000, Winn, Michigan 48896 Phone: Sales - 800-831-0042, Parts and Service - 800-255-8839 www.morbark.com LIMITATION OF DAMAGES Morbark Vendor Purchased Product Description Manufactured Extended Coverage Components Components New Boxer Compact One (1) year/1,000...
  • Page 5 Currently the warranty start date (in-service date) is listed as the date the Boxer Compact Utility Loader left Morbark, LLC, which may be several months before you received and placed your new Boxer product into service.
  • Page 6 Affix Stamp Here Morbark, LLC 8507 S. Winn Rd. P.O. Box 1000 Winn, MI 48898...

  • Page 7: Safety Introduction

    Safety Introduction Be Prepared - Get to Know All Operating and Safety Instructions This is the Safety Alert Symbol. Wherever it appears, either in this manual or on safety signs on the machine, you should be alert to the potential for personal injury or accidents. Always observe safety precautions and follow recommended procedures.

  • Page 8: Table Of Contents

    Table of Contents Boxer Product Warranty ..................i Safety Introduction ....................v Be Prepared - Get to Know All Operating and Safety Instructions ..v Learn the Signal Words Used with the Safety Alert Symbol ....v Section 1 – Safety Precautions ..............1–1 GENERAL SAFETY ..................1–1 OPERATING SAFETY ................1–2 SERVICE &...
  • Page 9 Section 4 – Routine Service and Maintenance ...........4–1 Daily Maintenance Procedures ..............4–2 Air Filter Replacement ................4–4 Hydraulics Inspection and Service .............4–5 New Machine Brake-in Maintenance Procedures ........4–9 Weekly Maintenance Procedures ............4–11 Monthly Maintenance Procedures ............4–12 Annual Maintenance Procedures ............4–17 General Maintenance ................4–19 Draining Fuel Tank ................4–19 Track and Tension System Installation ..........4–20...

  • Page 10: Section 1 - Safety Precautions

    Section 1 - Safety Precautions Since Morbark, LLC has no direct control over machine application or operation, following the proper safety practices is the responsibility of the owner and/or operator. Remember that this unit is only as safe as those who operate it. The safety practices described throughout this Operator’s Manual must be followed at all times.

  • Page 11: Operating Safety

    Safety Precautions OPERATING SAFETY • Plan ahead and learn as much as possible about your job-site area before beginning any work. • Know the exact location of overhead power lines or obstructions. • Have all buried lines such as gas, electric, water, telephone, and cable TV, marked by the proper authorities.
  • Page 12 Safety Precautions • Never attempt to operate any attachment without first understanding proper installation and operating procedures. The center of gravity, stability, and operating characteristics of the entire machine will change with the use of different attachments. • Operate all controls slowly and smoothly and never abruptly stop any function. This can cause the machine to become unstable.

  • Page 13: Service & Maintenance Safety

    Failure to comply with these safety precautions may result in serious personal injury and/or death. • Use only Morbark, LLC supplied or approved replacement parts and attachments. Imitation parts may lead to unit damage and/or injury to personnel. Warranty may be voided if unauthorized parts and attachments are used.

  • Page 14: Battery Hazards

    Safety Precautions Battery Hazards Before working with batteries, the following are important points about battery safety that you should be aware of: • Batteries are always surrounded by extremely explosive gases. This is especially true when the battery is being charged. To avoid explosion: - Do not smoke near batteries.

  • Page 15: Hydraulic System Hazards

    Safety Precautions Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is running and may hold pressure even after the engine is shut off. Cycle all hydraulic controls after the loader boom is resting on the ground. Some components will retain residual or trapped pressure. Use extreme caution when removing any hydraulic component.

  • Page 16: Fueling Hazards

    Safety Precautions Fueling Hazards Most fuels are highly flammable. Observe the following precautionary practices to reduce the possibility of a serious accident: • Always refuel the unit in an open, well ventilated area away from sparks or open flames. DANGER Gasoline Engines: •...
  • Page 17 Safety Precautions Boxer Brush/Sweeper Attachment Silica Dust Caution An OSHA ruling has established new permissible exposure limits (PEL) for occupa- tional exposure to respriable crystalline silica. OSHA standard 29 CFR 1926.1153 covers the construction industry, and 29 CFR 1910.1053 covers the general and maritime industries.

  • Page 18: Section 2 - Operating Controls

    Section 2 - Operating Controls Component Locations Right Front View Item No. Description Attachment mounting plate Loader arms Lift cylinder Fuel tank Left track assembly Right track assembly Hydraulic fluid level check Remote air cleaner assembly Hydraulic cooler Ignition switch and hour meter...

  • Page 19: Left Rear View

    Operating Controls Left Rear View Item No. Description Attachment mounting plate Operating controls Hand grip Service access panel Operator’s platform Fuel tank Manual holder Fuel filler cap/fuel gauge Safety support Loader arms Attachment hydraulic quick connects Tilt cylinder...

  • Page 20: Operating Controls

    Operating Controls Operating Controls Item No. Description High/Low selector control Hand grip Attachment tilt control Right travel motor control Left travel motor control Loader arm lift control Engine throttle Auxiliary attachment activation control/Operator presence...

  • Page 21: Safety Decals

    Operating Controls Safety Decals Item No. Description Crush hazard Model number decal Boxer decal Burn hazard Small Boxer decal ISO 46 decal Danger zone Tie down decal Lifting point decal Morbark decal Boxer internet decal...
  • Page 22 Operating Controls Safety Decals (Continued) Item No. Description Crush hazard decal Model number decal Burn hazard decal Cylinder lock installation decal Small operating warning decal Gasoline only decal Allow unit to cool warning decal Read operator’s manual warning decal Small boxer decal Danger zone decal Safety instructions decal Operating controls decal...

  • Page 23: Operating Controls Description

    Operating Controls Operating Controls Description 7 6 5 – Moving this lever either fully forwards or fully backwards High/Low Selector Lever selects the machine function speed. When the lever is in the Low position, all control and travel functions will be in the slower speed range. With the lever in the High position, all control and travel functions will be in the high speed range.
  • Page 24 Operating Controls CAUTION DO NOT attach an auxiliary hydraulic cylinder to the hydraulic circuit controlled by the Attachment Activation Lever/Operator Presence control. Hydraulic pressure will not be held in the system when this control is returned to the NEUTRAL position.
  • Page 25 Operating Controls...

  • Page 26: Section 3 - Pre-Start Inspection And Operation

    Section 3 - Pre-Start Inspection and Operation DANGER IMPROPER USE OF THE COMPACT UTILITY LOADER COULD CAUSE SERIOUS INJURY OR DEATH. BEFORE OPERATING THE MACHINE OR PERFORMING MAINTENANCE, THE OPERATOR MUST READ AND UNDERSTAND THE ENTIRE OPERATOR’S MANUAL, REVIEW MACHINE CONTROLS, LOCATE AND REVIEW ALL WARNINGS AND SAFETY PLACARDS AND RELEVANT OPERATOR SAFETY MATERIALS INCLUDING WRITTEN, VISUAL, VIDEO OR VERBAL INSTRUCTIONS.
  • Page 27 Pre Start Inspection and Operation Do the following pre-start service checks: 1. Check condition of all warning and instructional decals. Replace any damaged decals with genuine Morbark replacement decals. 2. Check engine oil: • Make sure that the engine is OFF.
  • Page 28 Pre Start Inspection and Operation NOTE: Extremely dusty or dirty working conditions may require more frequent checking, filling and/or changing of engine oil. • After filling the oil, wait a few minutes and check the oil level again. NOTICE Make sure to securely reinstall the dipstick into the dipstick tube before starting the engine. Check engine fuel and fill as needed - be sure engine is OFF.
  • Page 29 Pre Start Inspection and Operation 4. Check all hydraulic hoses, lines, and fittings. WARNING Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death. When troubleshooting a hydraulic system for leaks, always use cardboard or wood as a detector. DO NOT USE YOUR BARE HANDS. If you are injected with hydraulic oil or any other fluids, immediately seek treatment by a doctor trained in the treatment of penetrating fluid injuries.
  • Page 30 Pre Start Inspection and Operation 8. Grease pivot shafts with proper type of grease. There are 9 grease points on this machine, Figure 3–5. CAUTION Before starting the engine: • Move all hydraulic control levers forward and release the lever. Make sure that each lever automatically returns to the Neutral position.
  • Page 31 Pre Start Inspection and Operation Figure 3-5 Lubrication Points NOTICE Extremely dusty or dirty working conditions may require more frequent service/replacement.

  • Page 32: Cylinder Lock Installation

    Pre Start Inspection and Operation Cylinder Lock Installation WARNING Make sure to install the cylinder lock before performing any service work underneath the raised loader arm assembly. 1. Start the engine. (See Machine Start-up in this section for engine starting instructions). 2.

  • Page 33: Operating Instructions

    Pre Start Inspection and Operation Operating Instructions Machine Start-up To start the machine, the operator must: 1. Stand on the operator’s platform (Item 1, Figure 3–7). Figure 3-7 Operator’s Platform 2. Move the throttle lever (Item 1, Figure 3–8) to about half way between fast and idle engine speeds.
  • Page 34 Pre Start Inspection and Operation 3. Pull the chock knob (Item 3, Figure 3–9) outwards to set the engine choke. 4. Rotate and hold the start switch (Item 1, Figure 3–9) in the START position until the engine starts. Figure 3-9 Engine Keyswitch 5.

  • Page 35: Machine Shut-Down

    Pre Start Inspection and Operation Machine Shut-down To safely shut the machine down, the operator must: 1. Park the machine on a solid, level area. 2. Lower the loader arm and attachment to the ground. 3. Idle the engine for 5 - 10 minutes to allow the machine to cool down. 4.

  • Page 36: Transportation

    Pre Start Inspection and Operation Transportation 1. Move the throttle control lever to the mid-range engine speed and set the transport speed to the LOW range. Raise the attachment so that it will clear the ramp of the transport trailer. The longer the attachment, like the trencher, the more the attachment needs to either be NOTE: tilted or raised.

  • Page 37: Lifting Procedures

    Pre Start Inspection and Operation Figure 3-11 Travel Chains and Binders Lifting Procedures When it becomes necessary to lift the machine 1. Use a lifting device that can safely lift 4,000 lbs (1820 Kg). 2. Use appropriate lifting chains (Item 1, Figure 3–12) that can safely lift 4,000 lbs (1820 Kg).

  • Page 38: Machine Travel Controls

    Pre Start Inspection and Operation Figure 3-12 Machine Lifting Machine Travel Controls WARNING Levers and controls should return to the neutral position when they are released. • • Make sure that all of the controls are in the neutral (middle) position before starting the engine.
  • Page 39 Pre Start Inspection and Operation Forward Travel Reverse Travel Push both control Pull both control levers forward levers backward to travel straight to travel straight forward. The backwards. The farther these are farther these are moved, the faster moved, the faster the machine will the machine will travel.
  • Page 40 Pre Start Inspection and Operation Right Turn During Reverse Travel Left Turn During Reverse Travel Move the left Move the right hand control lever hand control lever farther backward farther backward than the right than the left control lever. The control lever.
  • Page 41 Pre Start Inspection and Operation WARNING • Do not travel up or across a slope steeper than 15°. See Figure 3–20. • Make sure that the tracks are extended to their widest position, providing the broadest stance for the machine. •...

  • Page 42: Attachment Installation And Removal

    Pre Start Inspection and Operation Attachment Installation and Removal Attachment Lock Pins The mounting plate located at the front of the machine provides for the easy installation and safe use of the wide variety of available attachments. This system is very easy to use, but requires the proper use of the attachment lock pins.
  • Page 43 Pre Start Inspection and Operation CAUTION Make sure to keep your hands and feet away from the attachment during the unlocking process. As the attachment becomes free from the machine, it may move. Pins Unlocked Figure3-23 Attachment Locks in Unlocked Position 3.18...

  • Page 44: Installation Of Non-Hydraulically Powered Attachments

    Pre Start Inspection and Operation Installation of Non-Hydraulically Powered Attachments There are many available attachments that are very easy to install. To install any of the non- hydraulically powered attachments: 1. Position the attachment on a level surface. NOTICE Clean the inside lower edge of the female attachment mounting plate to remove any debris that might interfere with the attachment installation.
  • Page 45 Pre Start Inspection and Operation Figure 3-25 Attachment Installed 5. Shut the engine off. 6. Rotate the attachment lock pins (Item 1, Figure 3–25 and Item 1, Figure 3–26) into the locked position, securing the attachment to the machine. Pins Locked Figure 3-26 Attachment Locks in Locked Position CAUTION DO NOT go underneath the attachment when it is raised.

  • Page 46: Removal Of Attachment

    Pre Start Inspection and Operation Removal of Attachment 1. Lower the attachment onto a firm, level surface. 2. Shut off the machine engine. 3. Rotate the attachment lock pins to the UNLOCKED position (Item 1, Figure 3–27). Pins Unlocked Figure 3-27 Attachment Locks in Unlocked Position 4.

  • Page 47: Installation Of Hydraulically Powered Attachments

    Pre Start Inspection and Operation Installation of Hydraulically Powered Attachments There are many hydraulically powered attachments available that are very easy to install. To install any of these attachments: 1. Position the attachment on a level surface. NOTICE Clean the lower edge of the female attachment mounting plate to remove any debris that might interfere with the attachment installation.
  • Page 48 Pre Start Inspection and Operation Figure 3-29 Hydraulically Powered Attachment Installation 4. When the machines mounting plates top edge is seated in the attachment mounting plate, curl the machines mounting plate backwards slightly to allow the lower edge of the machines mounting plate to slide into position.
  • Page 49 Pre Start Inspection and Operation Pins Locked Figure 3-31 Attachment Locks in Locked Position 7. Start the engine and raise the attachment off the ground. Visually inspect the bottom edge of the attachments mounting plate to make sure that both of the attachment lock pins are securely holding the attachment in position.
  • Page 50 Pre Start Inspection and Operation b. Remove the protective covers (Items 3, Figure 3–33) from the attachment quick connectors. c. Wipe off the end of each of the connectors (Items 1, 2, 4, 5, Figure 3–33) to remove any dirt or debris. Figure 3-33 Auxiliary Hydraulic Quick Connects d.
  • Page 51 Pre Start Inspection and Operation 11. Make sure that the hydraulic hoses are routed so that they will not be in the way or damaged during machine operation. Figure 3–34 shows how the hoses might be routed to keep them out of the way during operation and prevent them from being damaged. Figure 3-34 Attachment Hydraulic Hose Routing 12.

  • Page 52: Operating Instructions For A Hydraulic Attachment

    Pre Start Inspection and Operation Operating Instructions for a Hydraulic Attachment 1. Move the engine throttle to the full speed setting. Raise the attachment off the ground and position it for use. 2. Move the HI/LOW selector lever (Item 2, Figure 3–35) to either the high speed or low speed setting depending on the attachment to be used.
  • Page 53 Pre Start Inspection and Operation 5. When using a trencher, tiller or other attachment that requires the machine to move while the attachment is in operation, move the travel control levers slightly in either the forward or reverse position. Using too fast a travel speed can create an unsafe operating condition or cause damage to the machine.

  • Page 54: Removal Of Hydraulically Powered Attachments

    Pre Start Inspection and Operation Removal of Hydraulically Powered Attachments CAUTION After use, the quick couples and hydraulic fluid will be very hot. Wear gloves when disconnecting the auxiliary hydraulic lines. To remove a hydraulically powered attachment; 1. Lower the attachment to the ground and shut off the engine. 2.
  • Page 55 Pre Start Inspection and Operation 3.30...

  • Page 56: Section 4 - Routine Service And Maintenance

    Section 4 - Routine Service and Maintenance The following information presents the routine service and maintenance required to make sure that the machine functions safely and properly. More detailed service information is contained in the Service Manual. Table 4-1: Service Cycle Table Daily Machine Weekly...

  • Page 57: Daily Maintenance Procedures

    Routine Service and Maintenance Daily Maintenance Procedures Do the following procedures daily or every 10 operating hours: 1. Check condition of all warning and instructional decals. Before operating the machine, replace any missing or damaged decals. NOTICE Make sure to read and understand all WARNING and SAFETY decals before operating the machine.
  • Page 58 Routine Service and Maintenance 3. Check engine oil - a. Make sure that the engine is OFF. b. Pull out the dipstick (Item 1, Figure 4–2) and look for the “FULL” line. Figure 4-2 Oil Level Check c. If the engine oil level is below the add line, indicated by the lower line on the dipstick, carefully add the proper amount of oil through the engine oil filler (Item 1, Figure 4–3).

  • Page 59: Air Filter Replacement

    Do not wash the paper element and inner element or use pressurized air, this will damage the elements. Replace dirty, bent or damaged elements with new genuine Morbark, LLC repair parts as required. e. Handle new elements carefully; do not use if the sealing surfaces are bent or damaged.

  • Page 60: Hydraulics Inspection And Service

    Routine Service and Maintenance Hydraulics Inspection and Service CAUTION If you are checking the fluid level after a period of use, the hydraulic system and hydraulic fluid will be very hot. Wear gloves when inspecting the hydraulic fluid level. 1. Check hydraulic oil level, fill as needed with the proper hydraulic oil - be sure engine is a.
  • Page 61 Routine Service and Maintenance 2. Check hydraulic hoses. WARNING Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death. When troubleshooting a hydraulic system for leaks, always use cardboard or wood as a detector. DO NOT USE YOUR BARE HANDS. If you are injected with hydraulic oil or any other fluids, immediately seek treatment by a doctor trained in the treatment of penetrating fluid injuries.
  • Page 62 Routine Service and Maintenance e. If any signs of damage are visible, do not operate the machine until repairs have been made. f. Some examples of common hydraulic hose damage are shown in Figure 4–7: Figure 4-7 Hydraulic Hose Damage 1.
  • Page 63 Routine Service and Maintenance NOTE: Extremely dusty or dirty working conditions may require more frequent service/ replacement. 4. Check both track assemblies for: a. The proper tension. Too little or too much tension can cause premature track wear and travel motor damage. b.

  • Page 64: New Machine Brake-In Maintenance Procedures

    Routine Service and Maintenance New Machine Brake-in Maintenance Procedures Do the following after the first 20 operating hours for a new machine only. 1. Change engine oil - Refer to the engine manual for the proper engine oil changing instructions. 2.
  • Page 65 Routine Service and Maintenance Using the hydraulic oil level dip stick (Item 1, Figure 4–11), check the hydraulic oil level. Add the hydraulic fluid to within a 1/4” below indicator mark. Figure 4-11 Hydraulic Oil Filter Assembly 4.10...

  • Page 66: Weekly Maintenance Procedures

    Routine Service and Maintenance Weekly Maintenance Procedures Do the following procedures weekly or every 50 operating hours: 1. Do all Daily maintenance procedures. 2. Check the battery (Item 6, Figure 4–12) and cable connections (Items 4 and 5, Figure 4–12) for signs of leaking, corrosion or damage. To complete this check, remove the service access panel (Item 1, Figure 4–12) by removing the four bolts and washers (Items...

  • Page 67: Monthly Maintenance Procedures

    Do not wash the paper element and inner element or use pressurized air, this will damage the elements. Replace dirty, bent or damaged elements with new genuine Morbark repair parts as required. e. Handle new elements carefully, do not use if the sealing surfaces are bent or damaged.
  • Page 68 Routine Service and Maintenance 5. Replace fuel filter (Item 2, Figure 4–14). DANGER • GASOLINE IS VERY FLAMMABLE. HANDLE WITH EXTREME CAUTION. • MAKE SURE THAT THE ENGINE HAS BEEN ALLOWED TO COOL BEFORE PERFORMING THIS OPERATION. • MAKE SURE THAT THERE ARE NO OPEN FLAMES IN THE WORK AREA. •...
  • Page 69 Routine Service and Maintenance Figure 4-14 Fuel Filter Replacement NOTICE Make sure to clean up any spilled fuel from in and around the engine compartment of the machine. Spilled fuel may be ignited by a hot engine. 4.14...
  • Page 70 Routine Service and Maintenance CAUTION Wear the proper protective clothing when handling the battery. Leaking battery fluid contains acid that can cause burns. Fumes from the leaking fluid can cause respiratory problems. 6. Check battery for signs of leakage or corrosion on the battery cables. •...
  • Page 71 Routine Service and Maintenance Figure 4-15 Battery and Connections 4.16...

  • Page 72: Annual Maintenance Procedures

    Routine Service and Maintenance Annual Maintenance Procedures Do the following procedures annually: 1. Do all Daily, Weekly, and Monthly maintenance procedures. 2. Replace air filter** See page 4-12, Step 3. 3. Check engine idle speed (refer to engine manual). 4. Replace hydraulic fluid** a.
  • Page 73 Routine Service and Maintenance NOTICE The hydraulic dipstick is located underneath the hydraulic filler plug, located along the outside of the machine. See Figure 4–17. NOTICE Do not over fill the hydraulic system. Damage to the hydraulic system might result. e.

  • Page 74: General Maintenance

    Routine Service and Maintenance General Maintenance Draining Fuel Tank DANGER • GASOLINE IS EXTREMELY FLAMMABLE AND HIGHLY EXPLOSIVE. • A FIRE OR EXPLOSION FROM GASOLINE CAN BURN YOU OR OTHERS AND CAUSE PROPERTY DAMAGE. • DRAIN FUEL FROM TANKS WHEN THE ENGINE IS COLD. •...

  • Page 75: Track And Tension System Installation

    Routine Service and Maintenance 6. Pull the fuel line off of the fuel filter and position the line in a suitable sized container. NOTE: The fuel tank holds approximately 4.5 gallons of fuel. 7. Open the fuel valve on the bottom of the tank and allow the fuel to drain into the drain pan. 8.
  • Page 76 Routine Service and Maintenance Figure 4-19 Machine Elevation 2. Shut off the engine. NOTICE If any of the track tensioning components have come out of the track tension assembly when the track came off of the machine, proceed to Step 3. If not, skip to Step 6. 3.
  • Page 77 Routine Service and Maintenance Figure 4-20 Track Drive Components 6. Remove track tension lock plate bolt (Item 1, Figure 4–21) using a 9/16” wrench. Figure 4-21 Remove Lock Plate 7. Remove lock plate (Item 2, Figure 4-21). 8. Loosen track tension by rotating the tension bolt (Item 3, Figure 4–21) CLOCKWISE using a 1 5/8”...
  • Page 78 Routine Service and Maintenance NOTICE On recent models, the track tension wrench is located under the removable service access cover. 9. Using a 3/4” wrench or tire cross (Item 1, Figure 4–22), remove the 6 bolts (Item 2, Figure 4–22) securing the drive sprocket to the drive motor and remove the drive sprocket (Item 3, Figure 4–22).
  • Page 79 Routine Service and Maintenance Figure 4-23 Install track onto front idler wheel 10. Slide the track (Item 2, Figure 4–23) onto the front idler wheel (Item 1, Figure 4–23) making sure that the track lugs are on each side of the idler wheel. 11.
  • Page 80 Routine Service and Maintenance 12. Position the drive sprocket and track onto the drive motor. 13. Rotate the drive sprocket (Item 1, Figure 4–25) and track to align the bolt holes. Figure 4-25 Install Track and Drive Sprocket 14. Install and secure the 6 drive sprocket lock washers (Item 2, Figure 4–25) and mounting bolts (Item 3,...
  • Page 81 Routine Service and Maintenance 16. Start the engine and slowly rotate the track forward and reverse to make sure that the track is properly seated on the drive sprocket. 17. Fully rotate the track forward and backward several times. 18. Shut off the engine. 19.

  • Page 82: Section 5 - Troubleshooting

    Section 5 - Troubleshooting The following procedures will assist you in determining the potential cause of a machine operating problem. NOTICE Make sure to follow all safety precautions stated in this manual when doing any work on the machine. Problem Possible Causes Corrective Action Starter does not turn the...
  • Page 83 Troubleshooting Engine will not start, starts • Auxiliary hydraulics lever is • Move lever to neutral position. hard or fails to keep not in neutral position with running. a hydraulically powered attachment installed. • Fuel tanks are empty. • Fill fuel tanks with fuel. •...
  • Page 84 Troubleshooting Engine overheats. • Engine load is excessive. • Reduce ground speed. • Reduce speed of attachment. • Engine oil level in crankcase • Add the appropriate engine is low. oil to crankcase. See engine manual for oil specifications. • Cooling fins and air passages •...

  • Page 85: Section 6 - General Specifications

    Section 6 - General Specifications Engine System Kohler Command Pro Type Air Cooled Cooling System 20 / 14.9 HP / KW 4.5 Gallons Fuel Tank Hydraulic System 3000 psi system relief Pressure (Auxiliary/Boom & Tilt Cylinder Circuit) 3000 psi system relief Pressure Ground Drive Circuit 8 GPM (High) 3 GPM (Low) @ 3700 rpm Flow Auxiliary...

  • Page 86: Vibration Data

    General Specifications Units English Metric Hinge Pin Height (Fully Raised) 1765 Dump Height 1372 Ground Speed (Max) Dump Angle deg. deg. Reach Tip Capacity 1250 Operating Capacity, 35% of tip load. Operating Capacity, 50% of tip load. Weight (without Bucket)(*w/Bucket) 1850 Ground Pressure 22.0...
  • Page 87 General Specifications DO NOT TRAVEL ACROSS OR UP AND DOWN A SLOPE GREATER THAN 15 DEGREES. SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION OF A COMPACT UTILITY LOADER WITH AN ATTACHMENT. DO NOT REMOVE THIS PAGE FROM THE MANUAL. 15 DEGREES MAX.
  • Page 88 BIG POWER IN ALL PLACES Manufactured by: Phone: Sales - 800-831-0042 Morbark, LLC Parts and Service - 800-255-8839 8507 S. Winn. Rd. www.boxerequipment.com P.O. Box 1000 www.morbark.com Winn, Michigan 48896 ®...

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