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power automation PA 9000 MC Installation Instructions Manual

Micro cnc control
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Micro CNC control

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  • Page 1 PA 9000 Installation instructions Micro CNC control...
  • Page 2 Power Automation GmbH CNC-Automatisierungstechnik Gottlieb-Daimler-Str. 17/2 74385 Pleidelsheim Germany Telephone: +49-7144-899-0 Fax: +49-7144-899-299 E-mail: info@powerautomation.com Internet: www.powerautomation.com Original installation instructions Variante: PA 9000 MC2 BAS / PA 9000E MC2 BAS Version 2.0 © 2018 Power Automation GmbH 12.06.2018...

  • Page 3: Table Of Contents

    PA 9000 Micro CNC control Table of contents Table of contents General information............. 5 Information on this manual.......... 5 Explanation of symbols..........5 EtherCAT trademark............ 7 Limitation of liability............7 Copyright..............7 Warranty terms............8 Customer service............8 Safety..................9 Customer's responsibility..........
  • Page 4 PA 9000 Micro CNC control Table of contents Connection values............. 37 Operating conditions..........38 Dimension sheet............39 Electromagnetic compatibility........39 Installation guidelines..........40 Installation................43 Prerequisites and preparations........43 5.1.1 General requirements..........43 5.1.2 Electrical cabinet structural requirements....44 5.1.3 Cabinet temperature..........

  • Page 5: General Information

    PA 9000 Micro CNC control General information 1 General information 1.1 Information on this manual General Information This installation manual provides important information on how to work with the control unit safely and efficiently. The installation manual is part of the control unit, must always be kept in the control unit's direct proximity and should be available for the personnel at any time.
  • Page 6 PA 9000 Micro CNC control General information NOTICE! … indicates a potentially hazardous situation which, if unavoidable, may result in property damage. … emphasizes useful hints and recommendations as well as information for efficient and trouble-free operation. Special Safety Notes The following symbols are used in connection with the safety notes to highlight particular dangers: DANGER!

  • Page 7: Ethercat Trademark

    Apart from this, the obligations agreed upon in the delivery con- tract, the general terms and conditions, and the delivery conditions of Power Automation and the legal regulations valid at the time of contract apply. We reserve the right to make technical modifications in order to improve usability.

  • Page 8: Warranty Terms

    Violations oblige to compensation. The right for further claims remains reserved. 1.6 Warranty terms Material Warranty The material warranty terms are provided in Power Automation's terms and conditions as well as inside the sales documents. 1.7 Customer service Service Our Customer Service is always available for technical information.

  • Page 9: Safety

    PA 9000 Micro CNC control Safety 2 Safety 2.1 Customer's responsibility The control unit is used for commercial purposes. The operating company is thus subject to the legal obligations concerning indus- trial safety. The safety, accident prevention and environmental protection regu- lations applicable for the area of application of the machine must be complied with, along with the safety notes specified in this installation manual.

  • Page 10: Personnel Requirements

    PA 9000 Micro CNC control Safety 2.2 Personnel requirements 2.2.1 Qualifications WARNING! Danger of injury in case of insufficient qualifi- cation! Improper operation can lead to severe personal injuries and/or material damage. – Only those persons who have been specified in the corresponding chapters of this installation manual should be entrusted with the listed types of work.

  • Page 11: Unauthorized Persons

    The control unit is to be used exclusively to control CNC machines of a supported number of axes which are in accordance with the types cleared by Power Automation. Prerequisite for the intended use of the control unit is proper configuration as described in the installation manuals provided by Power Automation.

  • Page 12: Unintended Use

    Follow the instructions on personal protective equipment that are listed in this installation manual and other installation man- uals provided by Power Automation. The environment in which the control unit is installed may require users to wear additional personal protective gear.

  • Page 13: Specific Dangers

    PA 9000 Micro CNC control Safety ESD safety shoes for protection of components susceptible to electrostatic discharge. Wear the ESD safety shoes to protect electrostatic-discharge-sen- sitive devices due to inadequate derivative electrostatic energy. Ear protection for protection of the ears during the work. Wear the ear protection always until the work is finished.
  • Page 14 PA 9000 Micro CNC control Safety DANGER! Uncontrolled operation due to improper instal- lation and configuration! The control unit's safety relay must be properly integrated into the CNC machine emergency stop chain. Improper wiring and configuration of the safety relay may result in uncontrolled operation of the CNC machine and in consequence may lead to irreversible personal injuries or death.

  • Page 15: Safety Devices

    PA 9000 Micro CNC control Safety 2.7 Safety devices Safety DANGER! Malfunctioning safety devices may pose a fatal risk! Safety devices must be intact and properly inte- grated into the control unit's configuration and soft- ware in order to guarantee safety. Before initial commissioning of the machine, ensure that all safety devices are fully functional and correctly installed.

  • Page 16: Data Safety

    PA 9000 Micro CNC control Safety In Case Of Accidents Disconnect power supply immediately. Initiate first aid measures. Inform responsible persons at the site. Call for rescue service if applicable. 2.10 Data safety General Information To ensure the ability to restore critical data in case of control unit or storage malfunctions, internal and external (off-site) backup copies of all files that are critical to proper machine function must be cre- ated regularly and kept in a secure environment.

  • Page 17: System Protection

    2.10.2 System protection Initial State Automated regular anti-virus scanning and manual scanning of files copied to the control unit are advised by Power Automation as needed. To protect the system against virus attacs or other system failures, it is recommended to take the following measures: Either don't connect the CNC to the Internet or assure it is con- nected via a managed firewall.

  • Page 18: Pa Recovery Stick

    For various reasons it may become necessary to re-install or to repair the operating system (Windows 7 Embedded) of the control unit. Power Automation offers a Recovery Stick which is necessary for re-installation or repair. for more information about this Recovery Stick please look into the PA Accessories Manual.

  • Page 19: Environmental Protection

    Electronic Components Electronic components are considered special waste. They must be properly disposed of. Power Automation will accept the control unit to properly dispose of its components upon decommissioning. Follow the standard return procedure, as described in Ä Chapter 9.3 “Return policy and procedure” on page 62.
  • Page 20 PA 9000 Micro CNC control Safety Overview The labels listed hereunder are located at the positions shown in Fig. 4. Fig. 4: Label Positions Material Warranty seal Type Plate License Operating system Type Plate The type plate includes the following information: Manufacturer address 'CE'-sign Control unit model...
  • Page 21 Power Automation. – Never open the control unit, or you will lose your material warranty. – Always contact Power Automation, if exten- sions, repairs or modifications are required (see Ä Chapter 9 “Service and return process” on page 59).
  • Page 22 PA 9000 Micro CNC control Safety 12.06.2018 | 22...

  • Page 23: Design And Function

    PA 9000 Micro CNC control Design and function 3 Design and function 3.1 Overview Top/Bottom View Fig. 7: Top view Fig. 8: Bottom view Model Configurations The PA 9000 MC2 is shipped in one model containing the following modules and interfaces. Model Description PC interfaces...

  • Page 24: Ethercat  Interface

    This con- â nector provides the EtherCAT interface for communication with â EtherCAT devices approved by Power Automation. The â EtherCAT bus is a serial bus for full capturing of the axes position â inputs and axis command outputs.
  • Page 25 PA 9000 Micro CNC control Design and function Connection Requirements EtherCAT drives must be wired toward the control unit's â EtherCAT connector in a daisy chain setup. â Fig. 10: Daisy chain setup PA 9000 MC2 (control unit) e.g. PA ETC Drive Micro e.g.

  • Page 26: Pc Connectors

    PA 9000 Micro CNC control Design and function 3.4 PC connectors Overview The control unit provides a number of standard PC interface con- nectors for various input and output applications (see Fig. 11). Fig. 11: Overview PC connectors Ground (protective earth, PE) Terminal block for 24 V DC power supply, 3 pin (X1) DVI Connector (X4) Serial COM1 port, Sub D 9 pin male (X5)
  • Page 27 PA 9000 Micro CNC control Design and function Hardware configuration subject to change Due to varying configurations of the mainboards produced by the suppliers, the number and posi- tions of USB, serial and parallel ports may differ from the example provided in this installation manual.
  • Page 28 PA 9000 Micro CNC control Design and function (X4) DVI Connector (3) Digital Visual Interface (DVI) is a video display interface developed by the Digital Display Working Group (DDWG). The digital interface is used to connect a video source, such as a display controller to a display device, such as a computer monitor.
  • Page 29 PA 9000 Micro CNC control Design and function Assignment (Fig. 13) GREEN BLUE SYNC (X5) / (X6) Serial Port Connector (4, Fig. 14: Serial port connector (Sub-D 9) Property Value Pins Connector type sub-D Gender male Signal type RS232 Maximum cable length 15 m (49 ") Assignment (Fig.
  • Page 30 PA 9000 Micro CNC control Design and function Terminal block for Power ON switch, 2 pin (Remote power on/off) Fig. 15: Terminal block PA 9000 MC2 BAS features a pluggable terminal block for wiring of an external "Power ON" switch. This function is the same as with the built-in Power ON button (Fig.
  • Page 31 PA 9000 Micro CNC control Design and function Ethernet Connector / EtherCAT The Ethernet connector allow connection of the control unit to local connector (7, 8) area networks. Fig. 16: Ethernet connector (RJ 45) NOTICE! Malfunctions and damage to the control unit! The control unit provides two RJ 45 connectors.
  • Page 32 PA 9000 Micro CNC control Design and function USB 2.0 Connectors (9) The USB port allows connection of USB peripherals. The control unit includes 3 standard USB 2.0 type A ports. Fig. 17: USB connector 2.0 (Type A) Property Value Pins Connector type USB 2.0 Type A...
  • Page 33 PA 9000 Micro CNC control Design and function USB 3.0 Connectors (10) The USB ports allow connection of USB peripherals. The control unit includes 1 standard USB 3.0 type A port. Fig. 18: USB connector 3.0 (Type A) Property Value Pins Connector type USB 3.0 Type A...

  • Page 34: X20) Pa Usb Software Dongle Connector

    PA 9000 Micro CNC control Design and function AT/ATX switch (12) Fig. 19: AT/ATX switch Ä Table on page 34) describes the pin defi- The following table ( nition of the switch. Assignment (Fig. 19) Left ATX Power Mode (Default) The control starts after pressing the built-in Power ON Button or an external Power ON switch applied to the according connector.

  • Page 35: Ethercat  -Interface (Pasio)

    Ó For further information see the PA Accessories installation manual. Cable Specification The interface cable required to connect PASIO modules can be ordered from Power Automation. NOTICE! All cables connected to the control unit are intended for stationary use only.
  • Page 36 PA 9000 Micro CNC control Design and function 12.06.2018 | 36...

  • Page 37: Technical Data

    PA 9000 Micro CNC control Technical data 4 Technical data 4.1 General specifications General Information Property Value Unit Dimensions 179 x 105 x 56.02 (WxDxH) 7.05 x 4.13 x 2.21 inch Weight 0.86 1.896 4.2 Connection values Electrical Property Value Unit Input voltage 9 - 48 V DC Maximum current...

  • Page 38: Operating Conditions

    PA 9000 Micro CNC control Technical data 4.3 Operating conditions General Property Value Unit Operating temperature 0 - +45 °C +32 - +113 °F Storage temperature -40 - +80 °C +25 - +176 °F Temperature gradient (within 10 10 °C minutes) 50 °F Relative humidity (non-condensing)

  • Page 39: Dimension Sheet

    PA 9000 Micro CNC control Technical data 4.4 Dimension sheet Fig. 22: dimension sheet 4.5 Electromagnetic compatibility The control unit meets the requirements specified in the following standards: Safety Of Machinery Standard Title Requirement Value EN 60204-1 Electrical equipment of machines all met (VDE 0113-1) Emitted Interference...

  • Page 40: Installation Guidelines

    PA 9000 Micro CNC control Technical data Interference Resistance Standard Title Requirement Value EN 61000-4-2 [...] Electrostatic discharge immunity ESD air discharge 8 KV [...] contact discharge 4 KV EN 61000-4-3 + A1 + [...] Radiated, radio-frequency, electro- HF irradiation 80..1000 MHz 10 V/m magnetic field immunity [...] EN 61000-4-4...
  • Page 41 PA 9000 Micro CNC control Technical data Important Rules For EMC Cabling The cabling must be in line groups (high voltage, current supply, signal and data lines) High voltage lines and signal respectively data lines must be laid in separate channels or bundles The signal and data lines have to be routed as near as pos- sible beside ground areas Reference potential and ground of all electrical operating supplies...
  • Page 42 PA 9000 Micro CNC control Technical data Shielding Of Conductors Electrical, magnetic and electromagnetic interference fields are weakened by means of shielding Via the shielding rail, which is connected with low impedance to the rack, interference currents are shorted by the cable shield to the ground.

  • Page 43: Installation

    PA 9000 Micro CNC control Installation 5 Installation Safety WARNING! Danger of injury due to improper installation and commissioning! Improper installation and commissioning can result in severe personal injury or material damage. Prior to beginning installation, ensure that there is sufficient space to work.

  • Page 44: Electrical Cabinet Structural Requirements

    PA 9000 Micro CNC control Installation 5.1.2 Electrical cabinet structural requirements The control unit must be installed in an electrical cabinet meeting the following minimum requirements. Requirement Value IP protection class IP 54 (DIN 40050/ IEC 60529) Mounting hole sizes and Standards defined in DIN 41494 spacing ("Equipment practices for electronic...

  • Page 45: Mounting The Control Unit In A Cabinet

    PA 9000 Micro CNC control Installation 5.2 Mounting the control unit in a cabinet Mounting Orientation Fig. 23: Mounting orientation Always mount the control unit as shown in Fig. 23. 12.06.2018 | 45...
  • Page 46 PA 9000 Micro CNC control Installation Spacing Ensure that there is clearance of at least 20 mm (0.8 inches) to allow adequate air circulation. Fig. 24: Front spacing 12.06.2018 | 46...
  • Page 47 PA 9000 Micro CNC control Installation Top / Bottom Spacing All PC connectors (PS2, VGA, USB, etc.) are located on the top and bottom side. Ensure that there is clearance of at least 80 mm (3.15 inches) to allow accessibility to the connectors. The PC connectors are shown as examples, and can vary from case to case.
  • Page 48 PA 9000 Micro CNC control Installation Service access For service or maintenance purposes access to the control unit may be necessary. Install the control unit and adjacent components in a way that allows for access to all mounting points, cables etc. by service personnel.

  • Page 49: Transport, Packaging And Storage

    PA 9000 Micro CNC control Transport, packaging and storage 6 Transport, packaging and storage 6.1 Transport Inspection Check the delivery immediately on receipt for completeness and transport damage. Record the extent of transport damage in the transport documents or on the delivery note of the forwarding agent. Complaint periods limited Claim any damage as soon as it is detected.
  • Page 50 PA 9000 Micro CNC control Transport, packaging and storage Dispose of packaging materials in an environmentally respon- sible manner. Follow the locally valid waste disposal regulations. If necessary employ a special waste disposal company to dispose of pack- aging material. 12.06.2018 | 50...

  • Page 51: Storage

    PA 9000 Micro CNC control Transport, packaging and storage 6.3 Storage Storage Of Packages Store packages under the following conditions: Do not store outdoors. Store in a dry and dust-free environment. Do not subject to aggressive media. Protect against direct sunlight. Avoid mechanical vibrations.
  • Page 52 PA 9000 Micro CNC control Transport, packaging and storage 12.06.2018 | 52...

  • Page 53: Maintenance

    Personnel Some maintenance tasks can only be executed by trained qualified personnel, or only by Power Automation. In these cases this is separately indicated in the description of the specific maintenance tasks. All work on the electrical equipment shall only be executed by a qualified electrician.

  • Page 54: Measures After Maintenance

    PA 9000 Micro CNC control Maintenance Schedule Interval Maintenance work Personnel Once a year Visual check, whether all fan exhausts are clean and the fans are Instructed person properly working. If required, clean the fan exhausts with a dry cloth or if necessary use a vacuum cleaner.

  • Page 55: Troubleshooting

    Observe the personnel requirements for repairs specified in the troubleshooting chart. If in doubt, contact Power Automation for help or support by an authorized service technician. Ensure that the power supply has been disconnected.

  • Page 56: Troubleshooting Chart

    If in doubt regarding listed repairs, contact Power Automation for help. Return procedure In the event of an error that requires the control unit to be sent to Power Automation, follow the Ä Chapter 9.3 “Return policy instructions given in and procedure” on page 62.
  • Page 57 PA 9000 Micro CNC control Troubleshooting General Procedure Personnel: Qualified personnel Skilled electrician Properly shut down the control unit and the tooling machine. Ensure the tooling machine rests in a secured state. Ensure the power supply is deactivated and secured against inadvertent reactivation.
  • Page 58 Ä Chapter 4.3 “Operating condi- tions” on page 38). Ensure that none of the vents are blocked. Check visually/aurally if the fans are working. If not, contact Power Automation. Missing power Check if the power supply wiring is Skilled electrician supply set up correctly.

  • Page 59: Service And Return Process

    CNC system to your network for world-wide-web access. Power Automation provides a remote control software which allows our service staff to log into your CNC. This provides all the informa- tion available on the machine. They can check all the data like the PLC program, machine parameters, or the NC programs directly on the real system under real conditions.

  • Page 60: Service Addresses

    PA 9000 Micro CNC control Service and return process 9.1.1 Service addresses Service Addresses Power Automation GmbH (Headquarters) Gottlieb-Daimler-Strasse 17/2 D-74385 Pleidelsheim Tel: +49-7144-899-0 Fax: +49-7144-899-299 service@powerautomation.com Power Automation America, Inc. 8601 Jameel Road, Suite 140 Houston, Texas 77040 USA...

  • Page 61: Spare Parts

    Due to the high quality of our products we can assure you that you will not need this service often. Spare parts are often urgent so Power Automation provides the relevant spare parts at the local service centers for immediate dispatch.

  • Page 62: Return Policy And Procedure

    Before the repair starts we need a repair order from you, if the material warranty is extinguished. Acquiring RMA Number Contact Power Automation to receive an RMA form in Excel Ä “RMA Form” on page 63 format. Open the 'RMA Process' form provided by Power Automa- tion.
  • Page 63 PA 9000 Micro CNC control Service and return process RMA Form Fig. 26: RMA Form 12.06.2018 | 63...

  • Page 64: Training

    Service and return process Return Pack the goods properly. Controls must be packed in original or equivalent packaging. If the packaging is not proper, Power Automation will charge a packaging flat rate. NOTICE! Damages due to inadequate packaging Inadequate packaging may result in dam- ages to the control unit.

  • Page 65: Dismounting And Decommissioning

    Decommissioning Electronic components are considered special waste. They must be properly disposed of. Power Automation will accept the control unit to properly dispose of its components upon decommissioning. To return the control unit follow the instructions Ä Chapter 9.3 “Return policy and proce- given in dure”...
  • Page 66 PA 9000 Micro CNC control Dismounting and decommissioning 12.06.2018 | 66...

  • Page 67: Ec Declaration Of Conformity

    PA 9000 Micro CNC control EC Declaration of Conformity 11 EC Declaration of Conformity Fig. 27: EC-Declaration of Conformity 12.06.2018 | 67...
  • Page 68 PA 9000 Micro CNC control EC Declaration of Conformity 12.06.2018 | 68...

  • Page 69: Proof Of Change

    PA 9000 Micro CNC control Proof of change 12 Proof of change Proof Of Change Version Change Date Original version 02/08/2018 â 06/12/2018 Chapter 1.3 "EtherCAT trade- mark" included 12.06.2018 | 69...
  • Page 70 PA 9000 Micro CNC control Proof of change 12.06.2018 | 70...

  • Page 71: Glossary

    NC-Start Numerical Control Start Button NC-Stop Numerical Control Stop Button Power Automation PASIO Power Automation Slot Input Output Extendable EtherCAT based interface allowing connection â of additional I/O modules. Personal Computer Process Data Object Programmable Logic Controller...
  • Page 72 PA 9000 Micro CNC control Glossary 12.06.2018 | 72...

  • Page 73: Index

    PA 9000 Micro CNC control Index 14 Index Ethernet ....... 31 Acceleration .
  • Page 74 PA 9000 Micro CNC control Index Personal protective gear ....12 Personnel ......10 Unintended use .

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