Amplicon EX213 Instruction Manual

Termination and distribution panels

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EX213, 221, 230 & 233
E X 2 1 3 , 2 2 1 , 2 3 0 &
2 3 3
TERMINATION
AND
DISTRIBUTION
PANELS
This Instruction Manual is supplied with the EX2xx series expansion panels to provide the user with sufficient
information to utilise the purchased product in a proper and efficient manner. The information contained has been
reviewed and is believed to be accurate and reliable, however Amplicon Liveline Limited accepts no responsibility for
any problems caused by errors or omissions. Specifications and instructions are subject to change without notice.
EX213, 221, 230, 233 Instruction Manual Part Nº 8596 6364 Issue C1
© Amplicon Liveline Limited
Prepared by J. Hayward
Approved for issue by A.S. Gorbold, Operations Director

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Summary of Contents for Amplicon EX213

  • Page 1 The information contained has been reviewed and is believed to be accurate and reliable, however Amplicon Liveline Limited accepts no responsibility for any problems caused by errors or omissions. Specifications and instructions are subject to change without notice.
  • Page 2: Table Of Contents

    Features Summary of the Expansion Panels 1.4.1 Expansion Panels Common Features 1.4.2 Expansion Panels Individual Features The Amplicon Warranty Covering the cards Contacting Amplicon Liveline Limited for Support or Service 1.6.1 Technical Support 1.6.2 Repairs EX233 TERMINATION AND DISTRIBUTION PANEL..............9...
  • Page 3 EX213, 221, 230 & 233 7.3.2 Unused Input Termination 7.3.3 Distribution Connection Map for the EX233 Powering the EX230 series 7.4.1 Host Computer +5 Volt Supply 7.4.2 Auxiliary +5 Volt Supply 7.4.3 Auxiliary ±12 and -5 Volt Power Supply Chassis Ground Connection LAYOUT DIAGRAMS ........................26...
  • Page 4: Introduction

    1. INTRODUCTION 1.1 The Amplicon 200 Series The Amplicon 200 Series of Personal Computer based data acquisition products provides very high performance, affordable hardware with comprehensive software support. The 200 Series is designed for users requiring fast or complex data input/output to the host PC and comprises a range of boards and software to handle most analogue and digital signal types.
  • Page 5: Product List

    EX213, 221, 230 & 233 1.2.2 Product List Product Number Product Type Brief Description PCI215 Counter/timer, Digital I/O board 6 counters, clock/gate source, 48 line digital I/O PCI272 Digital I/O board 72 line digital I/O EX233 Termination/distribution panel 78 Terminals, 3 x 37 way distribution connectors...
  • Page 6 EX213, 221, 230 & 233 PCI272 EX233 78 way termination 72 Lines Digital I/O and 3x37 way distribution PCI215 78 way cable 6 Counters 48 Lines Digital I/O 37 way cable 37 way Cable PCI236 24 Lines Digital I/O 37 way...
  • Page 7: Features Summary Of The Expansion Panels

    EX213, 221, 230 & 233 1.4 Features Summary of the Expansion Panels As with the digital I/O boards, the expansion panels are of modular design employing common circuit groups and constructional techniques. 1.4.1 Expansion Panels Common Features • 200 Series compatible •...
  • Page 8: The Amplicon Warranty Covering The Cards

    Before returning the goods, please request an individual RMA number by contacting Amplicon Customer Services by telephone or fax on the above numbers. Give the reason for the return and, if the goods are still under warranty, the original invoice number and date.
  • Page 9: Ex233 Termination And Distribution Panel

    • The EX233 also distributes these 78 lines to three 37-way D connectors compatible with the pin-outs of the Amplicon PCI236 Digital Input/Output board. Connection can then be made to the EX213, EX230, and EX221 I/O panels via 37-way cables. Any one of these three panels can also be directly connected to a PCI236.
  • Page 10: Setting Up The Ex233

    EX213, 221, 230 & 233 2.4 Setting up the EX233 Jumper J1 selects the source of the EX233's +5 Volt power as follows: EX233 +5 Volt Power from host PC (via 78 way connector) from PL5 auxiliary power connector. Figure 2 - Jumper Selection for +5V Power See Section 7.4.2 for a discussion on providing auxiliary power to the EX233.
  • Page 11: Ex213 Digital Output Panel

    3. EX213 DIGITAL OUTPUT PANEL Description The EX213 is a 24 line digital output card with 24 Change Over contact relays, 24 Hi Current sourcing open emitter outputs, or 8 TTL outputs, selected by the position of jumpers. 3.1 Relay/Logic Output Configuration Relay or logic outputs can be selected by the position of jumpers J12 to J35.
  • Page 12: Relays

    (male) and a row of 26 WAGO connectors, each for an individual line. Connection to the EX213 should be made using a 37-way cable (Order code 9101 4890) from the EX233 to SK4 on the EX213. Each output has either a direct ‘logic’ connection (SK2), or a two row block of WAGO connectors (SK7 and SK8) if the board is configured for relay output.
  • Page 13: Ex230 Digital Input Panel

    The EX230 is a 24 line digital input card with jumper selectable options for nominal 5 or 24 volt input operation with or without opto-isolation on the inputs. It is part of the Amplicon 200 Series, and is designed for use in conjunction with the EX233 and our 200 Series range of Digital I/O and Counter Timer products.
  • Page 14: Connections

    There is also a ‘shared bus’ feature, which allows the user to make either a signal or a power connection to SK3 on the EX233 and it will be brought out on SK4 of the EX230. Both of the EX230s sister boards the EX213 and EX221 also have this feature, see Section 7.32 for further details. Page...
  • Page 15: Ex221 Mixed Input And Output Panel

    TTL outputs. The inputs can be configured for a nominal 5 or 24 volt input operation with or without opto-isolation on the inputs, or a volt free contact input. It is part of the Amplicon 200 Series, and is designed for use in conjunction with the EX233 and our 200 Series range of Digital I/O and Counter Timer products.
  • Page 16: The Inputs

    EX213, 221, 230 & 233 5.6 The Inputs The EX221 has 16 lines digital input card with jumper selectable options for nominal 5 or 24 volt input operation with or without opto-isolation on the inputs. Opto-isolation To select opto-isolation on the EX221s inputs set J43 to J58 to OPTO-ISOLATED INPUT MODE as displayed on the silk-screen.
  • Page 17: Power

    EX213, 221, 230 & 233 5.7 Power The EX221 must be powered by an external 24V power supply, such as a DR-4524 (Order Code 9604 8563). External power should be connected per channel to the EX221 via SK6, which is clearly labelled as to the GND and VCC connections.
  • Page 18 EX213, 221, 230 & 233 HI/LOW 470R To EX233 Volt Free Amplicon DIO Card Opto isolated Input B0 BGND To 0v on next channel Input B0 of EX221 card Figure 5.0 There is also a ‘shared bus’ feature, which allows the user to make either a signal or a power connection to SK3 on the EX233 and it will be brought out on SK5 of the EX221., see Section 7.3.2 for...
  • Page 19: Mechanical Details

    Figure 6.1 - EX233 Board Mounting Dimensions This mounting pillar (metal) may be used for connection to chassis ground The EX213, EX221 and EX230 dimensions are 316.5 mm by 121.9 mm and do not have holes for panel mounting. Page 19...
  • Page 20: Making The Connections

    It is up to the final system integrator to ensure that compliance with the directive is maintained. Amplicon Liveline offers a screened 78-way cable with metal shielded 'D' connectors (Part Nº 9096 6349) in its series of good quality screened cables for this purpose.
  • Page 21: The Distribution Connectors

    200 Series Digital I/O group PPIX, PPIY or PPIZ). This makes it possible for the PCI236 board to take advantage of the features of the EX213, EX230 or EX221 input/output panels by connecting directly to the panels via a 37-way cable.
  • Page 22: Unused Input Termination

    Port C3 +12 V Figure 7.2- Digital I/O Distribution 37 way Connector Pin Designation As inputs of the EX233 and outputs of the EX213, EX221 and EX230 7.3.2 Unused Input Termination The 37 way distribution connectors PL2, PL3 and PL4 include eight unused pins (3, 28, 29, 31, 32, 34, 35 and 36).
  • Page 23: Distribution Connection Map For The Ex233

    EX213, 221, 230 & 233 7.3.3 Distribution Connection Map for the EX233 A table showing how the 78 way connections are mapped onto the EX233 terminals and distributed to the three 37 way D connectors is shown below. 37 way...
  • Page 24: Powering The Ex230 Series

    J1 is set to position VCC, the fuse will blow, causing the connection to the host computer's +5V power rail to become open circuit. The fuse is fitted into a two pin socket and can easily be replaced. The part fitted by Amplicon is a WICKMAN Fast Blow 19370K1A fuse.
  • Page 25: Chassis Ground Connection

    EX213, 221, 230 & 233 7.5 Chassis Ground Connection Two cage-clamp terminals are provided on the series for connection to the chassis ground, SK1 and SK2. These terminals are connected on the board to the 78 way and 37 way connector metalwork for good earth bonding to the cable shields, and also to one of the mounting feet holes, for good earth bonding to the flat panel housing, if applicable - see Section 6.2 for details.
  • Page 26: Layout Diagrams

    EX213, 221, 230 & 233 8. LAYOUT DIAGRAMS 8.1 EX213 LAYOUT DIAGRAM Page...
  • Page 27: Ex221 Layout Diagram

    EX213, 221, 230 & 233 8.2 EX221 LAYOUT DIAGRAM Page 27...
  • Page 28: Ex230 Layout Diagram

    EX213, 221, 230 & 233 8.3 EX230 LAYOUT DIAGRAM Page...
  • Page 29: Ex233 Layout Diagram

    EX213, 221, 230 & 233 8.4 EX233 LAYOUT DIAGRAM Page 29...

This manual is also suitable for:

Ex233Ex221Ex230

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