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DediProg DP600 User Manual

Manual tape reel taping machine
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DediProg DP600
Manual Tape Reel Taping
Machine
V1.3
DediProg Technology Co. LTD
4F., No.7, Ln. 143, Xinming Rd., Neihu Dist., Taipei City 114, Taiwan
Email for technical support:
support@dediprog.com
Email for Sale information:
sales@dediprog.com
www.DediProg.com
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Summary of Contents for DediProg DP600

  • Page 1 DediProg DP600 Manual Tape Reel Taping Machine V1.3 DediProg Technology Co. LTD 4F., No.7, Ln. 143, Xinming Rd., Neihu Dist., Taipei City 114, Taiwan Email for technical support: support@dediprog.com Email for Sale information: sales@dediprog.com www.DediProg.com...

  • Page 2: Table Of Contents

    Table of Content: Introduction..................3 II. Main Features ................3 III. Specifications ..................4 IV. Hardware Description ..............5 V. Operations Description ..............8 VI. Protection Case of Heat Sealer ..........13 VII. Maintenance .................14 VIII. Troubleshooting .................19 IX. CE Certificate ................20 X. Revision History ................21...

  • Page 3: Introduction

    DediProg. However, no responsibility is assumed for errors that might appear. DediProg reserves the right to make any changes to the product and/or the specification at any time without notice. No part of this document may be copied or reproduced in any form or by any means without prior written consent of DediProg.

  • Page 4: Specifications

    III. Specifications  Applicable Tape Width: 8 ~ 88mm  Feeder: Tape contains material with ψ 200mm ~ ψ 550mm shared type  Sealer: PSA (Press sensitive adhesive) and hot melt.  Power: 230VAC , 50/60HZ  Air source: 5.0 kg / cm² ...

  • Page 5: Hardware Description

    IV. Hardware Description 1. Output reel switch 2. Compressor connector 3. Pressure gauge of blade 1 4. Pressure gauge of blade 2 5. Power switch 8. Pressure adjustment knob of blade 1 6. Foot pedal connector 7. Power connector...
  • Page 6 9. Pressure adjustment knob of blade2 11. Rail width adjustment knob 10. Stepper motor switch 12. Heat seal switch 16. Tape travel distance controller 13. Temperature gauge 1 17. Initialization key 14. Temperature gauge 2 18. Tape speed controller 15. Counter 19.
  • Page 7 23. Heat sealer protection cases 24. SP mode LED indicator 27. Down key 25. Yellow ALM LED indicator 28. Up key 26. Mode key 29. Red ALM LED indicator 30. Reset key 33. Left key 31. Up key 34. Present counter value 32.

  • Page 8: Operations Description

    V. Operations Description 1. Electrical requirement: 230VAC, 50/60HZ. 2. After power on DP600, the counter is on preparation status. 3. Turn rail width knob to set rail width. 4. Make cover tape precisely aim at the carrier: a. Put the cover tape on T&R and fix it as follow:...
  • Page 9 b. Put the cover tape along the brace wheel and the cover tape controller. Brace Wheel Cover Tape Controller c. Loosen the screw of cover tape controller to adjust the length of the cover tape wheel. User can use the cover tape control wheel to fine tune and make the cover tape precisely aim at carrier as well.
  • Page 10 Note: After adjusting the cover tape controller, please have the carrier move forward at least 20cm. Then user can check if the cover tape precisely aims at carrier. 5. Set the counter: a. Press “Left Key” to enter set mode. b.
  • Page 11 Speed Examples: Pitch setting Heat sealer off Heat sealer on 4 mm 84 mm/5 sec 52 mm/5 sec Speed 1 24 mm 240 mm/5 sec 120 mm/5 sec 4 mm 168 mm/5 sec 60 mm/5 sec Speed 7 24 mm 624 mm/5 sec 324 mm/5 sec Note: When motor is running, accelerating curve, retardation curve,...
  • Page 12 9. After the settings above are completed and the temperature reaches target value, turn on stepper motor switch and output reel switch to start device taping. (When the stepper motor switch is ON, the adjustment knob/driven wheel will be locked and only could be operated by motor; in stepper motor switch OFF mode, user could adjust the knob manually.) 10.

  • Page 13: Protection Case Of Heat Sealer

    VI. Protection Case of Heat Sealer 1. Each heat sealer protection case is equipped with rubber bushing. Please do not remove rubber bushing from the protection case If the wires contact with the protection case, the wires will get damaged easily because the wires rub against the protection case when the heat sealer moves up down.

  • Page 14: Maintenance

    Basically, it’s no need to replace the press blades if taking care of the maintenance carefully. If there’s any scrap or damage on the blades, please contact DediProg for consumable. ※ Caution: Be sure to power off the taping machine before maintenance.
  • Page 15 d. If the residue has been carbonized and could not be cleaned up via above method, it’s in need to take apart the blade and act as follow : 1) Wait the blade cool down firstly. 2) Loosen the two screws below and take apart the blade. 3) Use cleaning naphtha with cheesecloth or plastic slab to scrape the residue.
  • Page 16 5) Loosen the screw of blade base (the middle one), press the blade to make it smoothly and lock the screw tight again. 5. Blade adjustment: ※ Please make sure that there’s no residue or damage on the blade firstly. a.
  • Page 17 Discontinuous: The blade trace is too close to the IC pocket: b. If the connection of blade trace is crooked, user could use the spacer shim to adjust the degree of blade trace within the inside position of the screw of the blade base. c.
  • Page 18 5) Use the copper or aluminum chunk on the blade base and click lightly to make the blade smoothly. 6) Feed DP600 with tape carrier and rework with the blade. d. Adjust the connection of blade trace: DediProg should check and adjust the connection of blade trace before shipping out the machine and will attach the test tape together.

  • Page 19: Troubleshooting

    2. Check if the stepper motor is Turn on stepper motor switch. excited. Cannot start taping. Check if DP600 is connected to air 3. Air pressure insufficiency. compressor. 4. Check the counter is reset. Reset the counter.

  • Page 20: Ce Certificate

    IX. CE Certificate...

  • Page 21: Revision History

    2012/10/31 Add method of setting cover tape on T&R Information furnished is believed to be accurate and reliable. However, DediProg assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. Specifications mentioned in this publication are subject to change without notice.

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