Summary of Contents for Honeywell CD3000S-1PH
- Page 1 EN1I-6301 USER’S MANUAL CD3000 -1PH Rev. 12/2004 THYRISTOR UNIT 125A 700A From...
- Page 2 EN1I-6301...
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Page 3: Table Of Contents
User’s Manual CD3000S-1PH from 125A to 700A Honeywell CD3000S-1PH Thyristor Unit from 125A to 700A Index: Glossary Terminology Input signal Power feed back What is a thyristor unit Technical specifications General Features Input features Output features Derating curve Fans Ordering information... - Page 4 Honeywell CD3000S-1PH from 125A to 700A User’s Manual CAUTION Thyristor units are used in power industrial equipment. When the thyristor unit is working, there are on the unit the following voltages - Maximum main supply voltage on power terminals up to 600V.
- Page 5 User’s Manual CD3000S-1PH from 125A to 700A Honeywell Protection(protection) CD3000 thyristor family has a polymeric plastic cover in compliance to International specification IP20. To understand if IP20 protection is sufficient should be evaluated the installation place where the units are installed.
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Page 6: Glossary
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 1. Glossary 1.1 Terminology voltage power supply. the full circulating current in thyristor unit. total load power. 1.2 Input signal SSR: This input type is a square waveform generated by a temperature controller. -
Page 7: Technical Specifications
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 2. Technical specifications 2.1 General Features Operating temperature 0÷45°C for higher temperature see derating curve Voltage power supply 24V minimum, 480V max and 600V on request Input signal Firing mode Zero Crossing (ZC) Auxiliary voltage supply 200÷230V ±15%;... -
Page 8: Output Features
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 2.3 Output features Ripetitive peak Latching Max peak Leakage T value for Frequency Power Isolation Current Voltage range reverse voltage current one cycle current fusing range loss Voltage I=Inom (480V) (600V) (mAeff) (10msec.) (A) (mAeff) -
Page 9: Ordering Information
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 3. Ordering information Model CD3000S 1PH CD3000S-1PH Ex:CD3000S 1PH/ 150A/ 400V/ 480V/ 460V/ SSR/ 1 Nominal CURRENT of CD3000S 125A 300A 600A 150A 400A 700A 200A 500A 2 Operating Load Voltage (incoming voltage supply) Specify the value of the line supply. -
Page 10: Installation And Wiring Information
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 4. Installation and wiring information 4.1 Identification of the unit Before to install the CD3000S unit examine for damages or deficiencies. Check that the product features shown on CD3000S identification label corresponds to that ordered. -
Page 11: Dimensions
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 4.3 Dimensions Size W(mm) H(mm) D(mm) 125A (S9) 150A (S9) 200A (S9) 300A (S12) 400A (S12) 500A (S12) 600A (S12) 700A (S12) www.honeywell.com/imc... -
Page 12: Fixing Holes
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 4.4 Fixing Holes Size A(mm) B(mm) C(mm) 125A (S9) 150A (S9) 200A (S9) 300A (S12) 400A (S12) 500A (S12) 600A (S12) 700A (S12) www.honeywell.com/imc... -
Page 13: Wiring Instructions
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 5. Wiring Instructions 5.1 Removing the cover To open the unit apply as follow. For S12 size, you must open the cover to cable, to configure the unit and to view the fuses... - Page 14 Honeywell CD3000S-1PH from 125A to 700A User’s Manual 5.1.1 Auxiliary Terminals Before connect or disconnect, make sure that the power, control cables and wires are insulated from the voltage Terminal Description Auxiliary supply voltage 230-460Vac (600V opt.) N.C. not connected Auxiliary supply voltage 230-460Vac (600V opt.)
- Page 15 User’s Manual CD3000S-1PH from 125A to 700A Honeywell 5.1.2 Power Terminals Before connect or disconnect, make sure that the power, control cables and wires are insulated from the voltage Terminal Description Line Input Load Output S9 power connection S12 power connection...
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Page 16: Cabling Detail
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 5.2 Cabling detail Use 75°C copper (CU) conductor only, provided with the terminal type indicated below. Torque/couple Wire Wire Current/courant Lb-in (N-m) Range/cable Terminal/terminal 125A, 150A, Polymeric Terminal 265 (30) 200A, Block M8... - Page 17 User’s Manual CD3000S-1PH from 125A to 700A Honeywell Power terminals: wire details: Current Supply Load L1, L2 and L3 T1, T2 and T3 Cable Screw Cable Screw 125A 150A 200A 300A 2 x 70 2 x 1/0 2 x 70...
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Page 18: Wiring Connection
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 5.3 Wiring connection 5.3.1 CD3000 125-700A L2 or N 230/460V 1 230/460V 3 PE 4 FAN 5 FAN SUPPLY 230V Std FAN 6 RESET 7 RESET 8 INPUT + 9 INPUT SIGNAL... -
Page 19: Led Status Table
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 5.4 LED Status Table STATUS DESCRIPTION Auxiliary supply is not connect (green led) Auxiliary supply is connect OFF Condition (Load IS NOT Powered) (green led) ON Condition (Load IS Powered) = Light OFF = Light ON www.honeywell.com/imc... -
Page 20: Start Up
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 6. Start up Before to supply the thyristor unit: • verify that load current equal or less than nominal; For resistive load For inductive load cos φ • verify that there is no short circuit on load;... -
Page 21: Auxiliary Supply
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 6.1 Auxiliary supply Warning: this procedure can be done just by specialized personnel. To change auxiliary supply voltage sold the correct link-jumper on main PCB. Auxiliary supply jumpers for S9 size Auxiliary supply jumpers for S12 size... -
Page 22: Input Configuration
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 6.2 Input configuration Warning: this procedure can be done just by specialized personnel. Location of input selection jumpers for S9 size Location of input selection jumpers for S12 size Jumpers Configuration MAIN PCB... -
Page 23: Thyristor Firing Mode
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 7. Thyristor firing mode 7.1 Zero Crossing(ZC) ZERO CROSSING ZC firing mode is used with Logic Output VOLTAGE SUPPLY (V) from temperature controllers Thyristor operate like a contactor. The Cycle time is performed by temperature controller. -
Page 24: Fuses And Fuseholder
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 8. Fuses and fuseholder 8.1 Fuses and Fuse Code CD3000S unit must be protected by fuses against short circuit selecting the proper I²t that must be lower than thyristor one. The same caution must be taken if Circuit Breaker is used. Remember that is very difficult to protect the thyristor if this choise is done. -
Page 25: Maintenance
User’s Manual CD3000S-1PH from 125A to 700A Honeywell 9. Maintenance 9.1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting. If you don’t succeed, contact us or your nearest distributor. -
Page 26: Repairing Procedure
Honeywell CD3000S-1PH from 125A to 700A User’s Manual 9.2 Repairing procedure • Phone to us. • Explain to Service Engineer the problem because sometimes it can be solved with a phone call. • If this is not possible ship the unit to us or to your distributor. - Page 27 However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application.