GMW 5201 User Manual

Projected field electromagnet motorized rotating drive

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GMW
PROJECTED FIELD ELECTROMAGNET
MOTORIZED ROTATING DRIVE
THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION PROPRIETARY TO GMW ASSOCIATES. IT MUST
NOT BE REPRODUCED OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCECPT FOR THE INSTALLATION,
OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS.
File No: M5201a Projected Field Electromagnet.doc
_____________________________________________________________________________________
GMW
955 Industrial Road, San Carlos, CA 94070 Tel: (650) 802-8292 Fax: (650) 802-8298
Email: sales@gmw.com Web site: http://www.gmw.com
USER'S MANUAL
MODEL: 5201
MODEL: 5201-MRD-MPS
Date Sold:____________
PROPRIETARY
Revision Date: April 10, 2003

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Summary of Contents for GMW 5201

  • Page 1 MOTORIZED ROTATING DRIVE Date Sold:____________ PROPRIETARY THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION PROPRIETARY TO GMW ASSOCIATES. IT MUST NOT BE REPRODUCED OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCECPT FOR THE INSTALLATION, OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS Section 1 5201 Electromagnet Specifications 5201 Motorized Rotational Drive Specifications WARNINGS [ Refer to this section before operation of Electromagnet System ] Section 2 INSTALLATION Section 3 Mounting Position Electrical Connections Electrical Interlocks Water Cooling Software...
  • Page 3 Section 1 SPECIFICATIONS Model: 5201 Electromagnet Specifications Field: (at max current) .= ±0.3T (3000G) (X,Y,Z = 0, 0, 4mm) Projected Field Region (for B X = ± 2mm Y = ± 5mm Z = 0 to 12mm Coil: coil resistance (20°C) 0.85 Ohm...
  • Page 4 SPECIFICATIONS Table 1. Model 5201-MRD Specifications Rotation Angle: [from zero point] +/- 200 deg max Rotation Repeatability: +/- 0.2 deg max Rotation Accuracy: +/- 0.5 deg max Mechanical Stops: approx. +/- 210 deg max Limit Switches: approx. +/- 200 deg max Homing Switch: 0.0deg...
  • Page 5: Warnings [ Refer To This Section Before Operation Of Electromagnet System ]

    Section 2 WARNINGS REFER TO WARNINGS BELOW BEFORE OPERATING ELECTROMAGNET SYSTEM ELECTROMAGNET 1. Safety In operation the magnet fringing field in the vicinity of the pole gap is in excess of 0.5mT (5G). This can cause malfunctioning of sensitive electronic and magnetic components. We recommend that warning signs are posted indicating that a magnetic field may be present.
  • Page 6: Installation

    Section 3 INSTALLATION HARDWARE Mounting Position (Refer to drawing 11902050) The magnet system can be mounting in any orientation, including being completely inverted. The motorized rotating drive can be adjusted for height and also leveled by following the procedure below. Loosen setscrew [item 19] Screw –in/out foot assembly to adjust height and level as required Retighen setcrew [item 19]...
  • Page 7: Electrical Interlocks

    Water Cooling (Refer to drawing 11901960) The Model 5201 can be operated to an average coil temperature of 70° C. Assuming an ambient laboratory temperature of 20°C and a temperature coefficient of resistively for copper of 0.0039/°C, the hot resistance of the coil should not exceed 20% more than the ambient temperature "cold"...
  • Page 8: Software

    Before running the 5201 Magnet Control software set the Com Port control to match the Com Port being used on the control computer. [Com 1 is the default.] The 5201 Magnet power supply is set to GPIB address 2 and is not changeable from the Setup Panel.
  • Page 9: Operation

    Section 4 OPERATION SOFTWARE DESCRIPTION MAIN CONTROL PANEL Panel Control:. Makes either Setup or Automatic control panels visible. Control Mode:. Selects either Manual or Automatic control mode of operation. Key Focus Control:. When Key Focus is turned on the selected control is controlled by the Up an Down arrows on the computer keyboard.
  • Page 10 Section 4 OPERATION SOFTWARE DESCRIPTION MAGNET ROTATION CONTROL PANEL (Continued) CCW Limit Control: Stops the motorized rotation drive from rotating in thecounterclockwise direction when the current position counter equals the CCW limit setting.[A red indicator shows when limit is reached.] CW Limit Control: Stops the motorized rotation drive from rotating in theclockwise direction when the current position counter equals the CW limit setting.
  • Page 11 Section 4 OPERATION SOFTWARE DESCRIPTION Auto Log Indicator: Flash’s yellow when data is being written to log file. Data to File Indicator: Shows data that will be written to log file. Log File Indicator: Reads the data from the current log file. Log File Name Indicator: Shows the current log file name.
  • Page 12: Electromagnet Operation

    Select the directory where the open charactization files as located. Select the desired file for the correct height above the magnet. (Note for operation 4.0 mm above the magnet the correct file will be 5201-Z04.olc.) Click the done button (The open loop file charactization sub panel will close).
  • Page 13: Motorized Rotating Drive Operation

    Setup Operation: Firstly power up the Zeta 6104 stepper motor controller. Start the 5201 magnet contol software. Click either the CW or CCW home button. After the platen stops at the approximate zero point reduce the velocity setting to 0.1.
  • Page 14: Electromagnet

    Section 5 MAINTANCE Electromagnet Electrical Connections on the magnet terminal block should be checked annually. The electrical connections should be clean and tight. Discoloration is a sign that the connection is overheating and must be rectified before further use of the magnet. Water Hoses should be checked regularly for water leaks.
  • Page 15: Excitation Curves

    Section 6 EXCITATION CURVES...
  • Page 16 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=2mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current(A)
  • Page 17 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=3mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 18 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=4mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 19 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=5mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 20 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=6mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 21 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=7mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 22 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=8mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 23 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=9mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 24 Upward Ramp Projected Field Magnet SN:001 Downward Ramp Bx vs. Current (X=Y=0mm, Z=10mm) 0.50 0.40 0.30 0.20 0.10 0.00 -0.10 -0.20 -0.30 -0.40 -0.50 Current (A)
  • Page 25: Test Data

    Section 7 TEST DATA...
  • Page 26 Projected Field Magnet SN:001 Bx vs. Z (X=Y=0mm) Current=20A 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 Z (mm)
  • Page 27 Projected Field Magnet SN:001 Bx vs. X (Y=0mm) Current=20A 0.50 0.45 0.40 Z=2mm Z=3mm 0.35 Z=4mm 0.30 Z=5mm Z=6mm 0.25 Z=7mm Z=8mm 0.20 Z=9mm Z=10mm 0.15 Z=11mm Z=12mm 0.10 0.05 0.00 X (mm)
  • Page 28 Projected Field Magnet SN:001 Bx vs. Y (X=0mm) Current =20(A) 0.50 0.45 0.40 Z=2mm 0.35 Z=3mm Z=4mm 0.30 Z=5mm Z=6mm 0.25 Z=7mm Z=8mm 0.20 Z=9mm Z=10mm 0.15 Z=11mm Z=12mm 0.10 0.05 0.00 Y (mm)
  • Page 29 Projected Field Magnet SN:001 Bz vs. X (Y=0mm) Current=20A 0.50 0.40 0.30 Z=2mm Z=3mm 0.20 Z=4mm 0.10 Z=5mm Z=6mm 0.00 Z=7mm Z=8mm -0.10 Z=9mm Z=10mm -0.20 Z=11mm Z=12mm -0.30 -0.40 -0.50 X (mm)
  • Page 30: Drawings

    Section 8 DRAWINGS...
  • Page 46: Software Revision List

    Section 9 SOFTWARE REVISION LIST The Software revision number has the following format. V1.1a Letter denotes bug fix Major version number Minor update number V1.0 First release April 10, 2003.

This manual is also suitable for:

5201-mrd-mps

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