Parker Chelsea 540 Series Owner's Manual
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Parker Chelsea 540 Series Owner's Manual

Power take-offs
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540 Series
541 Series
Bulletin HY25-1396-M1/US
Owner's Manual
Power Take-Offs
Effective:
Supersedes: HY25-1396-M1/US
June 2004
April 2003

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Summary of Contents for Parker Chelsea 540 Series

  • Page 1 Bulletin HY25-1396-M1/US Owner’s Manual Power Take-Offs Effective: June 2004 Supersedes: HY25-1396-M1/US April 2003 540 Series 541 Series...
  • Page 2 The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors.

  • Page 3: Table Of Contents

    Shift Valve and Light 68-P-27 ........... 56 Shift Valve and Light 68-P-28 ........... 57 Air Shift and Indicator Light 68-P-30 ......... 58 P.T.O. Maintenance ..............59 Offer of Sale ................. 60 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 4: General Information

    ■ Never use a Power Take-Off whose range of speed could exceed the maximum safe speed of the equipment to be powered. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 5 P.T.O. installer to install a guard. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 6 (6) six capscrews and other nut are tightened to prevent interference with the flange and possible breakage of the P.T.O. housing. This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 7 Remember to pack the female pilot of the P.T.O. pump shaft with grease before installing the pump on the P.T.O. (reference Chelsea grease pack 379688) This symbol warns of possible personal injury. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 8 If you require additional labels, please order part number 328946X at no charge from your local Chelsea Warehouse or send request direct to: Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road...

  • Page 9: Safety Information

    Owner’s Manual Bulletin HY25-1396-M1/US Safety Information Counter Shaft & Thrushaft Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 10: Model Number Designations

    = Air Shift = 1.42:1 Input AT = Fuller RT-11609A, RT-12609A, RTO-11609A, RTO-12609A, RTO-11609B, RTO-12609B AU = Fuller RT-14609A, RTO-14609A, RTO-14609B BD = Fuller RT-11715 BJ = Fuller RTO-14210C, RTO-15210C, RTO-16210C Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 11: Horsepower-Torque-R.p.m. Conversion Chart

    Then: with a straight edge on the “T” scale at 3 (Middle) and on the R.P.M. scale at 1750. Find Answer on the HP Scale = 1 Horsepower (Left Side) Formula: T x R.P.M. = Horsepower 5252 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 12: Dimensional Drawings

    (71.12mm) 8.375" 3.150" Not Applicable (212.73mm) (80.01mm) 8.375" 3.150" Not Applicable (212.73mm) (80.01mm) 8.135" 3.150" 2.800" (206.63mm) (80.01mm) (71.12mm) is for “P & R” Ratios is for “S” Ratio Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 13: 541 Thrushaft For Fuller

    Owner’s Manual Bulletin HY25-1396-M1/US Counter Shaft & Thrushaft Dimensional Drawings 541 Thrushaft for Fuller Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 14: Countershaft For Volvo

    Owner’s Manual Bulletin HY25-1396-M1/US Counter Shaft & Thrushaft Dimensional Drawings 540 Countershaft for Volvo 540-*AK Dimensions 5.250" 5.125" 7.105" 540-*AL Dimensions 130.18 [5.125] 80.01 [3.150] 71.45 [2.812] 200.33 [7.887] Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 15: 540 Countershaft For Volvo

    P.T.O. control will be “Off” when the P.T.O. is disengaged. IMPORTANT: Failure to follow proper shifting or operating sequences will result in prema- ture P.T.O. failure with possible damage to other equipment. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 16: 540 Countershaft For Fuller

    Extended Rear Countershaft P.T.O. sequences may result in premature Unless otherwise stated, these P.T.O. failure with possible damage instructions apply to all Fuller to other components of the Roadranger Transmissions equipped transmission. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 17 “In” position. 7. Slowly release the clutch pedal to engage the P.T.O. for stationary 3. Set the parking brakes and operation. move the Gear Shift Lever to the neutral position. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 18: Countershaft For Fuller

    CAUTION: If green light fails transmission model number when to go off, do not proceed with making request. these operating instructions as damage to the P.T.O. and other components may result. See Trouble-Shooting. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 19 1463. countershaft P.T.O. output 1. Disengage the vehicle clutch shaft to engine speed can and stop the vehicle be changed by selecting different main transmission gear positions. Consult Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 20 2. Move the countershaft P.T.O. air control valve to the “Out” position. 3. The light mounted next to the dash control valve will be “Off” when the P.T.O. is disengaged. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 21 Insert the P.T.O. input shaft into the P.T.O. drive access hole, lining up the P.T.O. dowel pin with the alignment hole in the transmission rear cover. Fig. 3. Fig. 3 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 22 30-35 ft. lbs. Fig. 4. Fig. 4 Lubrication Install the oil strainer and the 90° elbow in the transmission rear cover drain hole. Fig. 5 & 6. Fig. 5 Fig. 6 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 23 Fig 9. Be sure to replace the pipe plug after filling the P.T.O. Replace the transmission oil and check the oil level at the oil level plug. Fig. 9 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 24: Countershaft For Volvo R5

    Now as shown in Fig. 3 remove the Snap ring, lockwasher and nut from the transmission output shaft. Now you are ready to pull off the companion flange. Fig. 3 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 25 Make sure that the lube hole in the gasket is matched up with the lube hole on the transmission. (Fig. 6) Fig. 6 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 26 Now place the 57-P-22 clutch in the 540- *AK housing with its clutch teeth engaged to the sliding input gear. (Fig. 9) Fig. 9 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 27 Now you can install the capscrew assembly (A) in the top left bolt hole. (Fig. 11) Fig. 11 Now torque the top left capscrew to 32-37 ft. lbs. (Fig. 12) Fig. 12 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 28 Now replace the companion flange and tighten the nut until the lockwasher fits and the lockring can be installed. (Fig. 15) Note: Check Transmission Manufacturer for recommended installation torque. Fig. 15 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 29 (A) for proper oil level. (Fig. 17) Fig. 17 Install two 378360 male connec- tors in air shift cover and plumb air circuit per sketch as shown on page Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 30 Now as shown in Fig. 3 remove the Snap ring, lockwasher and nut from the transmission output shaft. Now you are able to pull off the companion flange. Fig. 3 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 31 540-* AL countershaft. (Fig. 5) Fig. 5 Support the countershaft and install the lube line onto the 90° elbow. (Fig. 6) Fig. 6 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 32 Make sure that the lube hole in the gasket is matched up with the lube hole on the transmission. (Fig. 9) Fig. 9 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 33 Now place the 57-P-23 clutch in the 540- *AL housing with its clutch teeth engaged to the sliding input gear. (Fig. 12) Fig. 12 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 34 Now you can install the capscrew assembly in the Top two bolt holes. (Fig. 14) Fig. 14 Now the top two capscrews should be torqued to 32-37 ft. lbs. (Fig. 15) Fig. 15 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 35 Fig. 16. Fig. 16 Place the 500357-11 lockwasher and 501146-3 Hex Nut on the two lower studs. Torque both nuts to 35-40 ft. lbs. Fig. 17 Fig. 18 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 36: Countershaft For Volvo R6

    Manufacturer for recommended installation torque. Fig. 20 Remember to check the oil level within the transmission at the oil level plug (A) for proper oil level. (Fig. 21) Fig. 21 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 37: Countershaft For Fuller

    2. Remove extended countershaft bearing cover and gasket from transmission. 3. Place 57-P-17 P.T.O. clutch into 510 housing with its clutch teeth engaged to the 57-P-16 sliding clutch in the P.T.O Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 38 Note: Make sure the spring, clutch gear, and gasket remain in place. Note: It may be necessary to rotate clutch splines in 540 P.T.O. to align them with the transmission splines. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 39 Note: Refill transmission to the proper oil level after filling P.T.O. 8. Install two (2) 378360 male air fittings to the P.T.O. air shift cover and plumb air circuit per sketch. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 40: 540 Countershaft For Spicer

    540 housing. Studs Left Side: Shift Right Side: Shift Cover up Cover to Right Studs Left Side: Shift Right Side: Shift Cover to Left Cover Down Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 41 37-P-45 37-P-52 Note: Make sure spring is installed against the bearing of the transmis- sion. Step C 22-P-62 Gasket Input Bearing Designation Cap Gasket 21-P-351 21-P-352 21-P-378 21-P-351 21-P-378 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 42: 540 Countershaft For Spicer

    313042, may need to be relocated. Make sure to install it in the vertical position with its drain down as it was installed origi- nally. As shown in bottom photo. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 43 8. Install 500357-11 lockwashers and 501146-3 nuts on two exposed 379054-83 studs. Torque 378448-14 bolts to 32-37 ft. lbs. (4.43-5.12 kg-M) and 501146-3 nuts to 35-40 ft. lbs. (4.84-5.53 kg M). Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 44 Cover Left Cover Right Cover Up Cover Down Left 16 ozs. — 12 ozs — (450 ML) (350 ML) Right — 16 ozs — 12 ozs. (450 ML) (350 ML) Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 45: Airshift Installation Circuits

    P.T.O. drive gear must be stopped before shifting. Note: Tube nut is reusable as long as nylon tubing is not removed from the tube nut. Template for control plate on page Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 46 NOTE: For Drilling Template See Pages 57 CAUTION:When Installing Nylon Tubing Avoid Sharp Angles, Exhaust and Manifold Systems. Parker Hannifin Corporation Parker Hannifin Corporation Chelsea Products Division Chelsea Products Division Olive Branch, MS 38654 USA Olive Branch, MS 38654 USA...
  • Page 47 NOTE: For Drilling Template See Pages 57 CAUTION:When Installing Nylon Tubing Avoid Sharp Angles, Exhaust and Manifold Systems. Parker Hannifin Corporation Parker Hannifin Corporation Chelsea Products Division Chelsea Products Division Olive Branch, MS 38654 USA Olive Branch, MS 38654 USA...
  • Page 48 Diagrams for Spicer (SK-233 Rev B) Caution: When installing nylon tubing avoid sharp angles, exhaust and manifold systems. Note: For Drilling template See pages 57 Parker Hannifin Corporation Parker Hannifin Corporation Chelsea Products Division Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 49: Wire Shift P.t.o.s

    328751-1X installa- tion kit (Fig. 25). Fig. 25 * All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 50 * All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 51 12. Cut the excess wire after the cable casing and wire have been installed and tightened. * All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 52 NOTE: Cable must be rigidly mounted-possibly to the transmission within 12-24" of the P.T.O. * All six bolt wire shifts with the exception of the reversible, dual shift units, and some gear boxes. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...
  • Page 53 6. Step #15 will show the following: CABLE IN: P.T.O. ENGAGED: LIGHT ON CABLE OUT (1st position): P.T.O. DISENGAGED: LIGHT OUT CABLE OUT (2nd position): P.T.O. ENGAGED: LIGHT ON Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 54: Shift Indicator Continuity Check

    *If a meter is not available the light in the 328751X can be used (see Figs. #2 & 4). A six volt battery is all that is necessary for a power source. Fig. 4 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 55: Indicator Light Installation/Dash Drilling Template

    Owner’s Manual Bulletin HY25-1396-M1/US Indicator Light Installation Counter Shaft & Thrushaft Indicator Light Installation of Wire and Lever Control Indicator Light 68-P-18 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 56: Dash Drilling Template

    Owner’s Manual Bulletin HY25-1396-M1/US Dash Drilling Template Counter Shaft & Thrushaft Shift Valve and Light 68-P-27 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 57: Shift Valve And Light 68-P-28

    Owner’s Manual Bulletin HY25-1396-M1/US Dash Drilling Template Counter Shaft & Thrushaft Shift Valve and Light 68-P-28 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 58: Air Shift And Indicator Light 68-P-30

    Owner’s Manual Bulletin HY25-1396-M1/US Dash Drilling Template Counter Shaft & Thrushaft Air Shift & Indicator Light 68-P-30 Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 59: Maintenance

    Warranty: Failure to comply entirely with the provisions set forth in the appropriate Owner’s Manual will result in voiding of ALL Warranty consideration. Parker Hannifin Corporation Chelsea Products Division Olive Branch, MS 38654 USA...

  • Page 60: Offer Of Sale

    The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors.
  • Page 61 Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch, Mississippi 38654 USA Tel: (662) 895-1011 Fax: (662) 895-1019 www.parker.com/chelsea FP 01/05 5C...

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Chelsea 541 series

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