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Table of Contents
Summary of Contents for Toptech ACR II
- Page 1 ACR II Installation Guide Part # 6057 July 11, 2018...
- Page 2 Generic immunity for industrial operating environments EN 60950-1: 2006 Information technology equipment. Safety. General requirements Year of CE Marking: 2010 Name: William J. Porthouse Position: Director of Engineering & Production Date: 19-Apr-2016 ACR II Installation Guide: 20180711 Part # 6057...
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Page 3: Electrical Considerations And Regulatory Requirements
WARNING ─ EXPLOSION HAZARD ─ DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT ─ RISQUE D’EXPLOSION ─ AVANT DE DECONNECTER L’EQUIPMENT, COUPER LE COURANT OU S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX. ACR II Installation Guide: 20180711 Part # 6057... - Page 4 Toptech Systems, Inc. Disclaimer Toptech Systems assumes no responsibility for damages resulting from installation or use of its products. Toptech Systems will not be liable for any claims of damage, lost data, or lost time as a result of using its products.
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Page 5: Table Of Contents
Prox Reader Thinline II Replacement ....................31 6.2.5 Prox Reader RP15 Replacement ......................32 TB2 Proximity Reader Connection: ......................37 6.3.1 Prox Reader Thinline II: ........................37 6.3.2 Prox Reader RP15: ..........................37 CHAPTER 7 Appendix ............................38 ACR II Installation Guide: 20180711 Part # 6057... - Page 6 Table of Figures Figure 2.1 ACR II TERMINAL BLOCK RECOMMENDED WIRE SIZE AND SCREW TORQUE ....12 Figure 2.2 ACR-FID COMBO PC BOARD ......................14 Figure 2.3 ACR-FID COMBO PC BOARD CONNECTOR AND LED IDENTIFICATION ......... 15 Figure 2.4 TB1 AC WIRING ..........................16 Figure 3.1...
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Page 7: Chapter 1 General
RODUCT UPPORT Thank you for your purchase of this Toptech product. Should you require information or technical assistance beyond that provided in this manual, please call Toptech’s Technical Assistance Center at 407-332-1774 x381. You may also reach us online 24x7 at http://www.toptech.com/support. Additionally, you can email any issues you have with our hardware to support.toptech@idexcorp.com. -
Page 8: Operating Characteristics
Card Reader RP15 (Two options captive or non captive, Factory set) HID OEM Communications: 1 serial port: RS-232 OR RS-485 I/O: Two Digital Inputs: 5-30Vdc Two Digital Outputs: 0-250Vac, 0.1A MAX / 0-75Vdc, 0.1A MAX ACR II Installation Guide: 20180711 Part # 6057... -
Page 9: Electrostatic Discharge (Esd) Protection
ISCHARGE ROTECTION The ACR II contains electronic components and assemblies subject to damage by ESD. The ACR II was designed to protect against ESD while the unit is closed and in normal operation. Proper handling procedures must be observed during the removal, installation, repair and other handling of printed circuit board assemblies, electronic devices and components to include: Service to be performed by authorized personnel only. -
Page 10: Chapter 2 Installing The Acr Ii
OUNTING NCLOSURE Exterior dimensions of the standard ACR II enclosure are shown in the Appendix, see figures 7.2-7.4. There is only one mounting orientation possible reference figure 7.1 for ACR II Mounting Template. The cable entries are located at the bottom of the unit. -
Page 11: Mounting Height Considerations
The following factors should be taken into consideration when deciding where to mount the ACR II control Unit. The ACR II unit should be positioned for convenient access to the front panel and mounted in a vertical, upright position. Try to mount the unit approximately five feet above the floor so that the card reader can be accessed from a comfortable position. -
Page 12: Recommended Wire Sizes And Torque For All Terminal Blocks
5.08 Straight 30 - 12 Phoenix 3.81 Straight 30 - 14 TB3-TB5 On-Shore 3.81 Straight 28 - 16 0.19 Technology Figure 2.1 ACR II TERMINAL BLOCK RECOMMENDED WIRE SIZE AND SCREW TORQUE ACR II Installation Guide: 20180711 Part # 6057... -
Page 13: Electrical Supply Connections
UL/ISA/IEC 60950-1 and CAN/CSA-C22.2 NO. 60950- 1.The disconnect device may not be blocked or be made difficult to operate by the ACR II or any other device. Note that installation of disconnects are typically prohibited in Class I, Division 2 locations. -
Page 14: Figure 2.2 Acr-Fid Combo Pc Board
485 COM, pin 1 RDA, pin 2 RDB, pin 3 TDA and pin 4 TDB. DIGITAL INPUTS (5-30Vdc), pin1 IN1 +, pin 2 IN1 -, pin 3 IN2 +, and pin 4 IN2 -. ACR II Installation Guide: 20180711 Part # 6057... -
Page 15: Figure 2.3 Acr-Fid Combo Pc Board Connector And Led Identification
SWITCHED OUTPUTS (0-250Vac, 0.1A MAX / 0-75Vdc, 0.1A MAX), pin1 OUT1 +Vdc or AC Line, pin2 OUT1 Vdc or AC Neutral, pin 3 OUT2 +Vdc or AC Line, pin 4 OUT2 –Vdc or AC Neutral. AC POWER OUT TO HEATER (NOT USED IN ACR II) LEDS (FRONT PANEL LED INDICATORS) -
Page 16: Equipment Ground
ABLE NTRIES Two 1/2” NPT conduit hubs are provided for the installation of conduit and cables. WARNING: If there are unused holes, blanking elements appropriate for the type enclosure must be used. ACR II Installation Guide: 20180711 Part # 6057... -
Page 17: Chapter 3 Data Communications Interface
CHAPTER 3 OMMUNICATIONS NTERFACE The ACR II has one serial communication port (see Figure 2.2). This allows for communication with a Host device (such as TMS) with a choice of either 232 or 485. If a service loop is used, the maximum wire length in the service loop should not exceed 3 inches [75mm]. -
Page 18: Host/Tms Communications (Rs-485)
Chapter 3 – Data Communications Interface /TMS C 3.1.3 OMMUNICATIONS (RS-485) Figure 3.1 4-WIRE, RS-485 CONFIGURATION Figure 3.2 2-WIRE, RS-485 CONFIGURATION ACR II Installation Guide: 20180711 Part # 6057... -
Page 19: Host / Tms Communications (Rs-232 2-Wire)
Chapter 3 – Data Communications Interface / TMS C (RS-232 2- 3.1.4 OMMUNICATIONS WIRE Figure 3.3 RS-232 CONFIGURATION ACR II Installation Guide: 20180711 Part # 6057... -
Page 20: Chapter 4 Digital I/O
Chapter 4 – Digital I/O CHAPTER 4 DIGITAL I/O The ACR II has two digital inputs and two digital outputs. All input and output circuits are totally independent from each other with no shared common. If a service loop is used, the maximum wire length in the service loop should not exceed 3 inches [75mm]. -
Page 21: Digital Inputs
The source voltage for the DC inputs must be provided by an external source. Figure 4.1 DIGITAL INPUT WIRING DIGITAL OUTPUTS Voltage: 0 - 250VAC, 0 - +/-75VDC Max Current: 100mA. Outputs are electrically isolated from the device by 3750V. ACR II Installation Guide: 20180711 Part # 6057... -
Page 22: Figure 4.2 Digital Output Wiring
Chapter 4 – Digital I/O TB3.1 Closure connection for Output #1 TB3.2 Closure connection for Output #1 TB3.3 Closure connection for Output #2 TB3.4 Closure connection for Output #2 Figure 4.2 DIGITAL OUTPUT WIRING ACR II Installation Guide: 20180711 Part # 6057... -
Page 23: Chapter 5 Configuration
RELIMINARY ONFIGURATION The ACR II will be required to be used in conjunction with TMS system. To associate an ACR with an entrance Gate at a terminal running TMS5, select the specific Gate Profile from the TMS Main Menu, as follows: From the TMS Main Menu select Facility | Facility Configuration Menu | Gate Profile. -
Page 24: Acr Ii Communication Configuration
SW2 (see Fig 4.2). The switches are located on the upper right corner of the PC board (see Figure 2.2). The switches are used to configure ACR II baud rate, parity address, captive or non captive, and the communication protocol (open protocol vs proprietary protocol). Baud rate and parity are set using the first five switches of SW1. -
Page 25: Figure 5.2 Acr-Fid_Combo Sw1-Sw2
Chapter 5 – Configuration Figure 5.2 ACR-FID_COMBO SW1-SW2 ACR II Installation Guide: 20180711 Part # 6057... -
Page 26: Chapter 6 Service And Repair
Note: Refer to figure 2.2 ACR-FID_COMBO board for LED locations for 5V, RX and TX LED. To view status light on Prox reader the ACR II cover will need to be opened. The status light on an RP15 is found on the bottom of the reader (refer to figure 7.12). -
Page 27: Modular Design
Chapter 6 – Service and Repair ODULAR ESIGN The ACR II has been constructed with replaceable modules or sub-assemblies that are available from Toptech (see Figure 7.5-10 for part numbers). These include: ACR-FID_COMBO PC board LED PCB board ... -
Page 28: Led Cable Connector Removal
1. To remove the LED cable from J2 on the ACR-FID _COMBO board or J1 on the LED PC board, push in the locking tab. While depressing the tab pull the plug out of the connector. DEPRESS THE TAB Figure 6.1 LED CABLE CONNECTOR ACR II Installation Guide: 20180711 Part # 6057... -
Page 29: Acr-Fid_Combo Pc Board Removal
6. Connect the Serial Communication cable to the appropriate connector TB3 or TB4. 7. Connect Input plug to TB5 if used. 8. Connect Output plug to TB6 if used. 9. Connect the Mains Power plug to TB1. ACR II Installation Guide: 20180711 Part # 6057... -
Page 30: Led Pc Board Replacement
3. Lift LED PC Board off threaded studs and place in an antistatic bag. 4. Place new LED PC Board on threaded studs ensuring components side of PC Board is visible. 5. Install nuts on threaded studs. 6. Plug the LED cable into J1. ACR II Installation Guide: 20180711 Part # 6057... -
Page 31: Prox Reader Thinline Ii Replacement
REMOVE Figure 6.3 PROX READER THINLINE II 4. Place new card reader next to Card Holder and install both screws. 5. Plug card reader cable into TB2 on the ACR-FID_COMBO PC board. ACR II Installation Guide: 20180711 Part # 6057... -
Page 32: Prox Reader Rp15 Replacement
4. Remove the hinge retaining screws (small screw found adjacent to each hinge) from the base assembly. Retaining screw Figure 6.4 HINGE RETAINING SCREW 5. Remove cover from base by pulling cover back away from the base. ACR II Installation Guide: 20180711 Part # 6057... -
Page 33: Figure 6.5 Removing Card Holder Back
7. Remove the Card Holder Back from the Card Holder. 8. Remove the card reader retaining screw from the end of the card reader. REMOVE Figure 6.6 PROX READER RP15 RETAINING SCREW ACR II Installation Guide: 20180711 Part # 6057... -
Page 34: Figure 6.7 Brass Insert On Card Holder Back
10. While the card reader is elevated above the Brass Insert slide the card reader back until the card reader tab clears the Card Holder Back. SLIDE Card Holder Back Figure 6.8 UNLOCK PROX READER RP15 Card Reader Card Holder Back Figure 6.9 PROX READER RP15 TAB CLEAR POSITION ACR II Installation Guide: 20180711 Part # 6057... -
Page 35: Figure 6.10 Prox Reader Rp15 Removed
11. Pull the card reader off the Card Holder Back. Slide the card reader cable and connector threw the cut out on the Card Holder Back. Figure 6.10 PROX READER RP15 REMOVED Slot Card Reader Figure 6.11 PROX READER RP15 TAB AND SLOT Installation: ACR II Installation Guide: 20180711 Part # 6057... -
Page 36: Figure 6.12 Hinge Retaining Ring Cutout
RING NOTCH Figure 6.12 HINGE RETAINING RING CUTOUT 3. Install hinge retaining screws. 4. Reinstall the ground cable. 5. Reinstall the Prox Reader cable to TB2 6. Reinstall the LED cable to J1. ACR II Installation Guide: 20180711 Part # 6057... -
Page 37: Tb2 Proximity Reader Connection
TB2.5 - Prox Reader 5V+ (Red) TB2.6 - Prox Reader Ground (Black) Note 1: The proximity wiring is made at the factory. Note 2: The pin out is provided for troubleshooting or replacement only. ACR II Installation Guide: 20180711 Part # 6057... -
Page 38: Chapter 7 Appendix
Chapter 7 – Appendix CHAPTER 7 PPENDIX UNIT OUTLINE DRAWING – MOUNTING TEMPLATE Figure 7.1 ACR II Installation Guide: 20180711 Part # 6057... -
Page 39: Figure 7.2 Unit Outline Drawing - Front View
Chapter 7 – Appendix UNIT OUTLINE DRAWING – FRONT VIEW Figure 7.2 ACR II Installation Guide: 20180711 Part # 6057... -
Page 40: Figure 7.3 Unit Outline Drawing - Side View
Chapter 7 – Appendix UNIT OUTLINE DRAWING – SIDE VIEW Figure 7.3 ACR II Installation Guide: 20180711 Part # 6057... -
Page 41: Figure 7.4 Unit Outline Drawing - Bottom View
Chapter 7 – Appendix UNIT OUTLINE DRAWING – BOTTOM VIEW Figure 7.4 ACR II Installation Guide: 20180711 Part # 6057... -
Page 42: Figure 7.5 Prox Reader Rp15 Tab - Top Level View
Chapter 7 – Appendix PROX READER RP15 TAB – TOP LEVEL VIEW Figure 7.5 ACR II Installation Guide: 20180711 Part # 6057... -
Page 43: Figure 7.6 Prox Reader Rp15 Tab - Exploded View
Chapter 7 – Appendix PROX READER RP15 TAB – EXPLODED VIEW Figure 7.6 ACR II Installation Guide: 20180711 Part # 6057... -
Page 44: Figure 7.7 Prox Reader Thinline Ii - Top Level View
Chapter 7 – Appendix PROX READER THINLINE II – TOP LEVEL VIEW Figure 7.7 ACR II Installation Guide: 20180711 Part # 6057... -
Page 45: Figure 7.8 Prox Reader Thinline Ii Exploded View
Chapter 7 – Appendix Figure 7.8 PROX READER THINLINE II EXPLODED VIEW ACR II Installation Guide: 20180711 Part # 6057... -
Page 46: Figure 7.9 Cover - Exploded View
Chapter 7 – Appendix COVER – EXPLODED VIEW Figure 7.9 ACR II Installation Guide: 20180711 Part # 6057... -
Page 47: Figure 7.10 Parts List
6-32 x 1/2" flat head Philips w/Prox Reader 2292 5 mm Cord Gasket, 31" inches/unit w/enclosure NOTE: 1. Optional Prox Reader Item #2 Not Used, Item #26 use two screws Figure 7.10 PARTS LIST ACR II Installation Guide: 20180711 Part # 6057... -
Page 48: Acr Ii Inside View
Chapter 7 – Appendix PROX CARD READER GROUND CABLE LED CABLE CARD READER CABLE LED PC BOARD CARD HOLDER ACR2 FID_COMBO CARD HOLDER BACK Figure 7.11 ACR II INSIDE VIEW ACR II Installation Guide: 20180711 Part # 6057... -
Page 49: Figure 7.12 Rp15 - Status Light
Chapter 7 – Appendix STATUS LIGHT Figure 7.12 RP15 - STATUS LIGHT STATUS LIGHT Figure 7.13 Thinline - STATUS LIGHT ACR II Installation Guide: 20180711 Part # 6057... -
Page 50: Acr Ii Installation Guide: 20180711 Part
Chapter 7 – Appendix CHAPTER 8 ANUAL EVISION ISTORY Date Description 09/30/2010 Release. 04/19/2016 Revised Declaration of Conformity (new directive dates in effect 4/20/2016) ACR II Installation Guide: 20180711 Part # 6057...
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