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Cable Assembly Manual(Standard Type)
DDK Ltd.
2ND Production engineering department assembly group
14 Matsuyama-cho, Moka-shi, Tochigi
TEL : 0285-82-4463
CM10-AP××S-×(D6)
Angle Plug Connector
(Weight saving type Crimp Type)
Date of Issue: February 16, 2009
Material No. TC-604
Revision
Date
'08.3.26
C
16/02/09 New Issue
'08.5.13
No.
Revision No.
No.T-2205
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Table of Contents
Summary of Contents for DDK Ltd. CM10-AP2S-S
- Page 1 CM10-AP××S-×(D6) Angle Plug Connector (Weight saving type Crimp Type) Cable Assembly Manual(Standard Type) Date of Issue: February 16, 2009 Material No. TC-604 DDK Ltd. Revision Date Revision No. 2ND Production engineering department assembly group ’08.3.26 16/02/09 New Issue 14 Matsuyama-cho, Moka-shi, Tochigi ’08.5.13 No.T-2205 TEL : 0285-82-4463...
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Page 2: Table Of Contents
Material No. Page TC-604 1/11 Contents Page 1. Outline..............................2 2. Specifications ............................2 2-1. Applicable connector ........................2 3. Cable Assembly Process ........................2 3-1. Cutting a cable..........................2 3-2. Stripping a cable sheath ......................2 3-3. Inserting parts ..........................3 3-4. -
Page 3: Outline
2/11 1. Outline This Cable Assembly Manual explains how to assemble the wire to the CM 10 angle plug connector. (Crimp Type) 2. Specifications 2-1. Applicable connector Connector name Drawing number CM10-AP2S-S(D6) 115J-AP12162-1 CM10-AP2S-M(D6) 115J-AP12162-2 CM10-AP2S-L(D6) 115J-AP12162-3 CM10-AP10S-S(D6) 115J-AP12160-1 CM10-AP10S-M(D6) -
Page 4: Inserting Parts
Material No. Page TC-604 3/11 3-3. Inserting parts Insert the clamp nut, the cable clamp, the bushing and the angle back shell to the cable stripped. Note! Pay attention to the direction each part is inserted. Make sure that every part is inserted. Angle back shell Bushing Cable... -
Page 5: Crimping A Contact
Material No. Page TC-604 4/11 3-5. Crimping a contact With the crimping tool or crimping machine, crimp each contact on each cable. Contact Crimp Applicable Crimp height Applicable contact crimping Connector name machine cable (Wire section) tool AWG20 1.05 CM10-#22SC(C1)(D8) 357J-50446T AP-A50539T AWG22... -
Page 6: Inserting A Contact
Material No. Page TC-604 5/11 3-6. Inserting a contact Insert the contact into the specified terminal number point in the housing. (Insert grounding wire or drain wire into terminal No. 10). * When the contact catches the housing, you will hear a snap. * Pulling the wire for confirming the correct position. -
Page 7: Tightening An Angle Back Shell
Material No. Page TC-604 6/11 3-7. Tightening an angle back shell (1) To prevent loosening, the adhesive should be applied to the angle back shell by two threads around the circumference. ● Recommended adhesive: 1401B (Three Bond Co., Ltd.) (2) Rotate and temporarily tighten the back shell coupling by setting the connector and the angle back shell to the specified angle. - Page 8 Material No. Page TC-604 7/11 (3) Fix the 2 surface width of the angle back shell on the tightening guide. (4) Set the back shell wrench adjusting to the 2 surface width of the back shell coupling. (5) With the wrench, tighten the back shell coupling to the angle back shell. Recommended tightening torque: 5N m Note! When setting the work to the wrench, adjust it to the 2 surface width.
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Page 9: Inserting A Bushing And A Cable Clamp
Material No. Page TC-604 8/11 3-8. Inserting a bushing and a cable clamp Insert the bushing and the cable clamp to the back shell. Cable Cable clamp Insert Bushing Note! After the Bushing insert, confirm that cable position should be inside of Bushing. -
Page 10: Tightening A Clamp Nut
Material No. Page TC-604 9/11 3-9. Tightening a clamp nut (1) Temporarily tighten the clamp nut on the angle back shell. *To prevent loosening, the adhesive should be applied to the angle back shell. Recommended adhesive: 1401B (Three Bond Co., Ltd.) *Recommended (2) Fix the 2 surface width of the angle back shell on the tightening guide. - Page 11 Material No. Page TC-604 10/11 *To connection (1) Set the mark of each other’s connectors. Receptacle connector mark Plug connector mark (2) Each other’s key (concavity and convexity) are fit in. Push it straight, take care not to tilt. Receptacle connector key Plug connector key Push it straight Convexity...
- Page 12 Material No. Page TC-604 11/11 *When using a conduit (1) Tighten the nipple of conduit connector on the plug connector (CM10). (2) Set the conduit on the nipple of conduit connector. (3) Fix the conduit to the plug connector (CM10). If the conduit is used in a moving part, fix the conduit with a saddle, etc.
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