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Operation and Maintenance
509 Sharptown Road
Email: service@caddycorp.com
Internet: http://caddycorp.com
21-C Conveyor
Manual
P.O. Box 345
Bridgeport, NJ 08014
Fax: 856-467-5511
Phone: 856-467-4222

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Summary of Contents for CADDY 21-C

  • Page 1 21-C Conveyor Operation and Maintenance Manual 509 Sharptown Road P.O. Box 345 Bridgeport, NJ 08014 Email: service@caddycorp.com Fax: 856-467-5511 Internet: http://caddycorp.com Phone: 856-467-4222...
  • Page 2: Table Of Contents

    Table of Contents Precautionary Steps......................2 Installation Instructions....................3 System Overview ......................5 Important Cleaning Information..................6 Adjustments ........................7 Lubrication........................7 Motor Controls......................... 7 Lacing Instructions ......................8 Belt Repair Tool ......................9 Nomenclature for the Overlapping Belt Splicing Tool............ 10 Instructions for using the Overlapping Belt Splicing Tool ..........
  • Page 3: Precautionary Steps

    6. When the conveyor is off, rotating the motor by hand can cause damage to electrical controls if the motor leads remain attached. 7. Important: Detergent or disinfectants containing chlorine, ammonia or iodine must not be used on the Caddy non-steel components. Use of these chemicals will cause serious deterioration of plastic parts, and most importantly the belt itself.
  • Page 4: Installation Instructions

    Installation Instructions This system must be installed and serviced by qualified electrical maintenance personnel familiar with electrical and mechanical systems. This manual is designed to give general information on the electrical and mechanical operation of this conveyor system. The system must be installed as per the applicable electrical codes.”...
  • Page 5 Grounding Methods To Reduce the Risk of Electric Shock, this appliance has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug.
  • Page 6: System Overview

    Simple care and cleaning, with a mild detergent, is all that is necessary to insure proper operation. The 21-C is made of two separate DURA-SAN belts, driven directly from the same gearbox. The belt runs through a series of pulleys that smoothly guide the belt while holding it firmly in place. The pulleys have sealed stainless steel bearings that require little lubrication.
  • Page 7: Important Cleaning Information

    Important Cleaning Information Cleaning: The conveyor must always be in the off position while cleaning the conveyor. Clean the bed surface with a mild soap and water. Always rinse the belts thoroughly after washing. Remove all covers for cleaning. The tail cover should be removed at least weekly for cleaning around the tail pulleys.
  • Page 8: Adjustments

    Be careful not to over tighten the belts, the threaded rod should not be moved more than half an inch at one time. If you require more adjustment than half an inch, there may be another problem. Call the Caddy Corporation Service Department (856-467-4222 ext.
  • Page 9: Lacing Instructions

    Lacing Instructions - Belt Assembly For 21-C Drive Page 8 509 Sharptown Road P.O. Box 345 Bridgeport, NJ 08014 Email: service@caddycorp.com Fax: 856-467-5511 Internet: http://caddycorp.com Phone: 856-467-4222...
  • Page 10: Belt Repair Tool

     Nomenclature for the Overlapping Belt Splicing Tool  Instructions for using the Overlapping Belt Splicing Tool Contact your local service agency, or the Caddy Service Department, for additional information. Page 9 509 Sharptown Road P.O. Box 345 Bridgeport, NJ 08014 Email: service@caddycorp.com...
  • Page 11: Nomenclature For The Overlapping Belt Splicing Tool

    Heating Tip Thumb Nut Slide Knob Belt Shears Flash Cutters Note: Caddy Corporation recommends making a practice weld using a short piece of belt before making a final weld on the conveyor. Page 10 509 Sharptown Road P.O. Box 345 Bridgeport, NJ 08014 Email: service@caddycorp.com...
  • Page 12: Instructions For Using The Overlapping Belt Splicing Tool

    1 1/4 inches, then cut excess. If you do not have enough belt to overlap the 1 1/4 inches required to make a splice, a piece of belt must be added. Caddy Corporation suggests adding, at least, a ten foot piece to keep the splices that far apart.
  • Page 13 4. Screw capstan K all the way open. Fit the first end of the belt into the rear die. The Caddy Belt should overhang the die approximately 1/16 of an inch, and the angle on belt should line up with the angle on the die.
  • Page 14 Position Teflon heating tip R above and between the dies. Push down on knob P and press pin Q in to hold heating assembly down. Screw capstan K forward until both overlapping surfaces contact heating tip R. Continue turning capstan as belt ends melt.
  • Page 15 Using the special flat-edged flash cutters T, trim excess material from around the weld area. NOTE: These flash cutters are not standard diagonal cutters and should only be used for trimming the belt. NOTE: Should the use of a Belt Tool become necessary, the Overlapping Belt Splicing Tool is available from Caddy Corporation.
  • Page 16: Care And Cleaning Of Stainless Steel

    Care and Cleaning of Stainless Steel Equipment Contrary to popular belief, stainless steels ARE susceptible to rusting and pitting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode when their atoms combine with oxygen to form rust.
  • Page 17 5. Keep your food equipment clean. Use alkaline, alkaline chlorinated or non-chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.
  • Page 18: Product Warranty

    Caddy Corporation shall repair or replace, at our discretion, any part or product which we determine to be defective during the warranty period.
  • Page 19: Parts List

    Return Channel Cover (48" Long, 2 Finger Holes) 6885-01 45° and 90° Turn Components Part Description Part Number 21-C Turn, Drive Pulley (3 Req'd. Per 45° Turn) (6 Req'd. Per 6887-01 90° Turn) 21-C Turn, Drive Bushing (3 Req'd. Per 45° Turn) (6 Req'd. Per 6889-01 90°...

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