Baltimore Aircoil Company TSU 95C Rigging And Installation Instructions

Tsu-c-d ice chiller thermal storage unit for external melt

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RTSU-CDv02EN
TSU-C-D ICE CHILLER® Thermal Storage Unit
for external melt
RIGGING AND INSTALLATION INSTRUCTIONS

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Summary of Contents for Baltimore Aircoil Company TSU 95C

  • Page 1 RTSU-CDv02EN TSU-C-D ICE CHILLER® Thermal Storage Unit for external melt RIGGING AND INSTALLATION INSTRUCTIONS...
  • Page 2 About Rigging and Installation The BAC equipment should be rigged and installed as outlined in this bulletin. These procedures should be thoroughly reviewed prior to the rigging and operation to acquaint all personnel with the procedures to be followed and to assure that all necessary equipment will be available at the jobsite. Recommended Maintenance and Monitoring Programme Inspections and Monitoring...
  • Page 3: Table Of Contents

    Table of Contents RIGGING AND INSTALLATION INSTRUCTIONS General Information About Engineering and Application Practices Shipping Inspection Before Rigging Unit Weights Leveling Connecting Pipework Coil Connections Freeze Protection Safety Precautions Non-walking Surfaces Modifications by others Warranty Rigging General Notes Support Requirements Rigging Method Piping Air Pump Installation...
  • Page 4: General Information

    TSU-C-D GENERAL INFORMATION About Engineering and Application Practices This bulletin only refers to the assembly of the unit. To ensure a proper operation, a correct integration of the unit in the overall installation is mandatory. For good engineering and application practices on layout, levelling, connecting pipework, etc., please refer to our website: http://www.baltimoreaircoil.eu/knowledge- center/application-information.
  • Page 5: Leveling

    Caution BEFORE AN ACTUAL LIFT IS UNDERTAKEN, ENSURE NO WATER, SNOW, ICE OR DEBRIS HAS COLLECTED IN THE UNIT. SUCH ACCUMULATIONS WILL ADD SUBSTANTIALLY TO THE EQUIPMENT'S LIFTING WEIGHT. Leveling The unit must be level for proper operation and ease of piping. When the unit is installed on a concrete slap, this one should have a levelness or maximum slope of 3mm per 3meter and the flatness should be no more than 4mm over a 2m span.
  • Page 6: Freeze Protection

    Threaded coil connection with pressure release valve on Ice Thermal Storage unit for Glycol execution. 1. Closed pressure release valve of upper coil connection. 2. After releasing the low pressure inert gas, cut coil connection here. Caution ONCE THE COIL IS NO LONGER PROTECTED BY THE INERT GAS, PROPER ACTIONS AGAINST CORROSION MUST BE TAKEN ON SITE.
  • Page 7: Non-Walking Surfaces

    MECHANICAL SAFETY Mechanical safety of the equipment is in accordance with the requirements of the EU machinery directive. Depending upon site conditions it also may be necessary to install items such as bottom screens, ladders, safety cages, stairways, access platforms, handrails and toe boards for the safety and convenience of the authorized service and maintenance personnel.
  • Page 8: Warranty

    Warranty BAC will guarantee all products to be free from manufactured defects in materials and workmanship for a period of 12 months from the date of shipment. In the event of any such defect, BAC will repair or provide a replacement. For more details, please refer to the Limitation of Warranties applicable to and in effect at the time of the sale/purchase of these products.
  • Page 9: Rigging

    TSU-C-D RIGGING General Notes 1. To simplify rigging and installation, units are shipped in one piece, so only one lift is required. It is important to follow the guidelines listed below when rigging these units. 2. Lifting devices have been provided for short lifts and final positioning. The table "Approximate Shipping weights &...
  • Page 10: Rigging Method

    ON 3 I-BEAMS If continuous support is not possible, an alternative recommended support arrangement consists of 3 parallel I- beams extending the full length of the unit: 2 supporting beams should be located along the unit length and 1 beam should be located on the centreline of the unit.
  • Page 11 Recommended lifting method 1. Safety slings TSU 95C - TSU 1050C: H= 2160 mm TSU 790D – TSU 1440D: H= 2415 mm Caution THE LIFTING CABLES MUST BE VERTICAL IN BOTH PLANES AS SHOWN. Caution WHEN LIFTING UNITS AS SHOWN, SOME TANK COVERS MUST BE REMOVED TO PROVIDE ACCESS TO THE LIFTING EARS.
  • Page 12: Piping

    Model L x W Approx TSU C/D Dimensions Shipping (mm) (mm) (mm) weight (kg) TSU 95C 3073 x 1308 2620 1597 1124 TSU 115C 3683 x 1308 2860 2403 1124 TSU 120C 3073 x 1605 2935 1597 1416 TSU 145C...
  • Page 13: Air Pump Installation

    PURGE REQUIREMENTS The installer of BAC equipment must ensure proper system purging of air prior to operation. Entrained air can obstruct the proper flow of glycol solution, resulting in higher operating pressures than design and reduced thermal storage capacity. Air Pump Installation The standard BAC delivery consists of a centrifugal air pump (with an inlet air filter), a threaded adaptor and a flexible discharge sleeve to be connected to the customer provided air piping.
  • Page 14: Inspection Prior To Start-Up

    TSU-C-D INSPECTION PRIOR TO START-UP General Prior to start-up, the following services, which are described in detail in the Operating and Maintenance Manual (see Table "Recommended Maintenance and Monitoring Programme" on page 2) must be performed. Proper start-up procedures and scheduled periodic maintenance will prolong the life of the equipment and ensure trouble-free performance for which the unit is designed.
  • Page 15: Further Assistance & Information

    TSU-C-D FURTHER ASSISTANCE & INFORMATION Balticare BAC has established a specialized independent total care company called Balticare. The BAC Balticare offering involves all elements required to ensure a safe and efficient operation of your evaporative cooling products. From a full range of risk assessment to selective water treatment, training, testing, record keeping and annual system overview.
  • Page 16 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 17 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 18 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 19 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 20 COOLING TOWERS CLOSED CIRCUIT COOLING TOWERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS & SERVICES www.BaltimoreAircoil.eu info@BaltimoreAircoil.eu www.balticare.com info@balticare.com Please refer to our website for local contact details. Industriepark - Zone A, B-2220 Heist-op-den-Berg, Belgium © Baltimore Aircoil International nv...

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