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Measuring system for
internal wall inspection in bore holes
Instruction manual
boreCONTROL

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Summary of Contents for MICRO-EPSILON boreCONTROL

  • Page 1 Instruction manual boreCONTROL Measuring system for internal wall inspection in bore holes...
  • Page 2 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 D-94496 Ortenburg Tel. +49/8542/168-0 Fax +49/8542/168-90 email info@micro-epsilon.com www.micro-epsilon.com Certified according to DIN EN ISO 9001: 2008...
  • Page 3: Table Of Contents

    Rotation Unit ........................... 13 Mounting the Sensor Lance BCS241x-x ..................14 Dismounting the Sensor Lance BCS241x-x ................... 15 Acquiring the Dark Signal ......................16 Warranty ............................ 17 Service, Repair ........................17 Decommissioning, Disposal ....................17 Declaration of Incorporation ....................18 boreCONTROL...
  • Page 4 boreCONTROL...
  • Page 5: Safety

    Damage to or destruction of the sensor > Failure of the measuring device Notes on CE Identification The following applies to the measuring system boreCONTROL: EMC regulation 2004/108/EC Machinery Directive 2006/42/EC Products which carry the CE mark satisfy the requirements of the EMC regulation 2004/108/EC ‘Electromagnetic Compatibility’...
  • Page 6: Proper Use

    A complex attached precision ball bearing sys- tem with integrated optical coupling and servo motor provides the necessary rotation stability. Another compact controller controls the move- ments of the rotation unit. Fig. 1 Measuring principle for internal wall inspection boreCONTROL Page 6...
  • Page 7: Measuring Setup

    Optical fiber (Sensor cable) S2410-x Data cable SC2410-03 Rotation unit BCM2410 Sensor lance with confocal sensor BCS2412-4,5/10 Power supply PS2020 boreSYSTEM with plug and play BC-IPC, optional measurement software Synchronization cable SC2410-0.5 Controller, boreCONTROL BCC2410 LAN cable boreCONTROL Page 7...
  • Page 8: Delivery

    1 Optical fiber (sensor cable) S2410-x 1 Data cable SC2410-03 1 LAN cable Synchronization cable SC2410-0.5 1 Serial cable RS232 1 CD with demo software and boreCONTROL-SDK 1 Disassembly aid Optional Accessories, separate packed: 1 Power supply PS2020 1 boreSYSTEM Remove the parts of the system carefully from the packaging and transport them in such a way that they are not damaged.
  • Page 9: Controller Bcc2410

    30 (1.18) Fig. 3 Dimensional drawing mounting adapter, dimensions in mm (inches), not to scale Controller BCC2410 Keep the connectors free in mounted position. Mount the controller on a DIN rail type TS35. boreCONTROL Sensor RS232 +24V DC GND 84 (3.31) Fig.
  • Page 10: Ifc24X1

    Connect the inputs “24 V” and “0 V” to a 24 V power supply. MICRO-EPSILON recommends to use the optionally available power supply PS2020 for the controller. Features: DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A.
  • Page 11: Rotation Unit Bcm2410

    Connect the controller (connector “Sensor“) with the rotation unit. Please use the SC2410-03 cable. boreCONTROL Sensor RS232 +24V DC GND Fig. 7 Rotation unit connect to the boreCONTROL 4.4.3 IFC 24x1 Connect the controller (connector “IFC“) with the IFC24x1. Use the SC2410-0,5 cable. confocalDT boreCONTROL Intensity >max...
  • Page 12: Electrical Connections Ifc24X1

    Power Supply Connect the inputs “24 VDC” and “GND” to a 24 V power supply. MICRO-EPSILON recommends to use the optionally available power supply PS2020 for the controller. Features: DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A. confocalDT Intensity >max...
  • Page 13: Rotation Unit

    Intensity ok source Ethernet External Out of range Status In Sensor light source Dark reference Midrange In range Analog Out Encoder Encoder RS422 RS422 Digital I/O Power Power On Fig. 11 Connected light source on the rotation unit boreCONTROL Page 13...
  • Page 14: Mounting The Sensor Lance Bcs241X-X

    The sensor lance snaps in place of the rotation unit. Now the sensor is mounted in the rota- tion unit. If you have finished the sensor change, measure the dark signal in the sensor, see Chap. boreCONTROL Page 14...
  • Page 15: Dismounting The Sensor Lance Bcs241X-X

    Turn the lock ring 90 degrees to the right. Now the sensor is locked in the disas- sembly aid. Extract the disassembly aid with the sensor vertically of the rota- tion unit. Carefully insert the disassembly aid with sensor lance into the packing. boreCONTROL Page 15...
  • Page 16: Acquiring The Dark Signal

    If you change the light intensity at the external light source or you change the sen- sor, you have to repeat the dark signal measuring. After each sensor change the dark signal has to be measured for the first time. The dark signal compensation is described in the software manual. boreCONTROL Page 16...
  • Page 17: Warranty

    MICRO-EPSILON. This warranty does not apply to damage resulting from abuse of the equipment and devices, from forceful handling or installation of the devices or from repair or modifications performed by third parties.
  • Page 18: Declaration Of Incorporation

    Declaration of Incorporation Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Appendix II B We hereby declare that the following partly completed machinery Machine design: boreCONTROL Type designation: BCM2410 / BCC2410 Article: 7111116 / 2424001 - meets - as far as the scope of supply makes it possible - the basic requirements of the Machinery Directive 2006/42/EC and the EMC Directive 2004/108/EC.
  • Page 20 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751231-B021012HDR Königbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751231-B02* info@micro-epsilon.de · www.micro-epsilon.de...

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