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Table of Contents
Summary of Contents for RKI 2000-3-5
- Page 1 2000 SERIES CRANES Models: 2000-3-5, 2000-3-5S, 2000-3-7, 2000-3-7S USER MANUAL Effective Serial Number: 5271 Serial Number: ___________ Date: _____________ RKI, Inc. 2301 Central Parkway Houston, TX. 77092 Phone: 713-688-4414 Fax: 713-688-8982 www.rkius.com W0037 Rev A, 01/16/15...
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Page 2: Table Of Contents
2000-3-5 OVERALL DIMENSIONS ........ -
Page 3: Packing List
2000 SERIES CRANES PACKING LIST The following items are included with your RKI 2000 Series crane: 1 – Crane Assembly 1 – Crane User Manual (W0037) 1 – Carton with the following contents, including Mounting Kit (43745) and other components: 1 –... -
Page 4: Important Notice
IMPORTANT NOTICE RKI, Inc. cannot possibly know or even anticipate all of the varied uses and applications that may be found for its crane products. For that reason, the company expressly disclaims any and all responsibility for the manner and methods used by the installer of these products. -
Page 5: Specifications
2000 SERIES CRANES SPECIFICATIONS Models: 2000-3-5 2000-3-7 2000-3-5S 2000-3-7S Moment Rating: 6,000 ft. lbs Lift Capacities: 2,000 lbs. @ 3 ft. 1,500 lbs. @ 4 ft. 1,200 lbs. @ 5 ft. 1,000 lbs. @ 6 ft. 850 lbs. @ 7 ft. -
Page 6: 2000-3-5 Overall Dimensions
2000 SERIES CRANES 2000-3-5 OVERALL DIMENSIONS... -
Page 7: 2000-3-5S Overall Dimensions
2000 SERIES CRANES 2000-3-5S OVERALL DIMENSIONS... -
Page 8: 2000-3-7 Overall Dimensions
2000 SERIES CRANES 2000-3-7 OVERALL DIMENSIONS... -
Page 9: 2000-3-7S Overall Dimensions
2000 SERIES CRANES 2000-3-7S OVERALL DIMENSIONS... -
Page 10: Capacity Chart
2000 SERIES CRANES CAPACITY CHART (ALL MODELS) -
Page 11: Recommended Mounting In Pickup Bed
2000 SERIES CRANES RECOMMENDED MOUNTING SYSTEM 2000 SERIES CRANE MOUNTED IN PICKUP BED... -
Page 12: Installation Instructions
2000 SERIES CRANES INSTALLATION INSTRUCTIONS 1. The crane mounting base must be capable of safely supporting the crane assembly and its maximum capacity of 6,000 ft-lbs loading. The support structure for the mounting base must be tied directly to the main frame members of the vehicle. -
Page 13: Battery & Grounding
2000 SERIES CRANES BATTERY Adequate battery power is a necessity for satisfactory crane operation. Most original equipment vehicle batteries are designed for relatively light service of vehicle operation. On vehicles with longer distances between battery and crane, or if heavy or extended periods of operation are anticipated, a heavy duty battery may be installed in the vehicle, or a second 12 volt battery added to the vehicle system, in order to increase available amperage. -
Page 14: Mounting Kit
2000 SERIES CRANES MOUNTING KIT (P/N 43745) (ALL MODELS) -
Page 15: Operating Instructions
2000 SERIES CRANES OPERATING INSTRUCTIONS (Page 1 of 3) 1. Do not operate this crane unless you have thoroughly read and understand the information in this manual. 2. Cranes shall be operated only by the following qualified personnel, and crane operator certification per OSHA 29 CFR Part 1926.1427-1430 is available from local and national certifiers: a. - Page 16 2000 SERIES CRANES OPERATING INSTRUCTIONS (Page 2 of 3) Table 1 Normal Voltage, kV Minimum Required Clearance (Phase to Phase) feet (meters) Operation near High Voltage Power Line Up to 50 10 (3.05) Over 50 to 200 15 (4.57) Over 200 to 350 20 (6.10) Over 350 to 500 25 (7.62)
- Page 17 2000 SERIES CRANES OPERATING INSTRUCTIONS (Page 3 of 3) 32. The person directing the lift shall see that: a. The crane is level and, where necessary, blocked. b. The load is well secured and balanced in the sling or lifting device before it is lifted more than a few inches.
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Page 18: Inspection & Maintenance Schedule
2000 SERIES CRANES INSPECTION & MAINTENANCE SCHEDULE EVERY 3 COMPONENT DAILY WEEKLY MONTHLY MONTHS YEARLY NOTES Motor Brushes Check Make sure the cable is wound Cable Drum evenly on the drum Check for cut or broken Cable strands, kinking etcetera * Ckeck for any cracks or Load Hook deformation of the hook or... -
Page 19: 2000-3-5 Main Assembly
2000 SERIES CRANES 2000-3-5 CRANE MAIN ASSEMBLY... - Page 20 2000 SERIES CRANES 2000-3-5 CRANE BILL OF MATERIAL...
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Page 21: 2000-3-5S Main Assembly
2000 SERIES CRANES 2000-3-5S CRANE MAIN ASSEMBLY... - Page 22 2000 SERIES CRANES 2000-3-5S CRANE BILL OF MATERIAL...
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Page 23: 2000-3-7 Main Assembly
2000 SERIES CRANES 2000-3-7 CRANE MAIN ASSEMBLY... - Page 24 2000 SERIES CRANES 2000-3-7 CRANE BILL OF MATERIAL...
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Page 25: 2000-3-7S Main Assembly
2000 SERIES CRANES 2000-3-7S CRANE MAIN ASSEMBLY... - Page 26 2000 SERIES CRANES 2000-3-7S CRANE BILL OF MATERIAL...
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Page 27: Electrical Layout (All Models)
2000 SERIES CRANES ELECTRICAL LAYOUT (ALL MODELS) (W0079) (Page 1 of 2) - Page 28 2000 SERIES CRANES ELECTRICAL LAYOUT (ALL MODELS) (W0079) (Page 2 of 2)
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Page 29: Travel Block Assembly
2000 SERIES CRANES TRAVEL BLOCK ASSEMBLY (ALL MODELS) (P/N 45215) -
Page 30: Anti Two-Block System
5. Raise the hook by operating the “hoist up” switch on the remote control until the dynamometer reads either 1,764 lbs for the 2000-3-5 & 2000-3-5S, or 1,390 lbs for the 2000-3-7 & 2000-3-7S. All 2000 series cranes are rated for 6,000 ft-lbs of total capacity, thus different boom lengths require different load settings. -
Page 31: Spare Parts
2000 SERIES CRANES SPARE PARTS It is recommended that repair parts for your crane be obtained from your local RKI distributor. Please note that unauthorized servicing or alteration of your crane will void the warranty. Each crane is assigned a serial number, which is stamped on a nameplate located on the side of the turret. The serial number can also be found in the owner's manual that is provided with the crane. -
Page 32: Troubleshooting
13 volts for proper operations. A replacement battery, alternator or adding an additional battery may be necessary. Always provide the serial number of the crane when contacting RKI for further troubleshooting questions (stamped in the nameplate located on the side of the turret). -
Page 33: Lifetime Warranty
2000 SERIES CRANES RKI LIFETIME WARRANTY This warranty applies to anything we have manufactured. The warranty applies to the original owner of the product for as long as he or she owns the product. If something goes wrong which we determine was our fault we will repair or replace your product. The warranty doesn't apply to normal wear and tear.
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