Related Manuals for Flexco MHCP Precleaner
Summary of Contents for Flexco MHCP Precleaner
- Page 1 MHCP Precleaner Installation, Operation and Maintenance Manual www.flexco.com www.flexco.com...
- Page 2 MHCP Precleaner Serial Number: ______________________________________________________________ Purchase Date: _______________________________________________________________ Purchased From: _____________________________________________________________ Installation Date: _____________________________________________________________ Serial number information can be found on the Serial Number Label included in the Information Packet found in the cleaner carton. This information will be helpful for any future inquiries or questions about belt cleaner replacement parts, specifications or troubleshooting.
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Page 3: Table Of Contents
Section 8 – Specs and CAD Drawings .........................20 8.1 Specifications and Guidelines ............................20 8.2 CAD Drawings .................................. 21 Section 9 – Replacement Parts ..........................23 9.1 Replacement Parts List ..............................23 9.2 Optional Assemblies, Tensioners & Kits ........................24 Section 10 – Other Flexco Conveyor Products ....................25... -
Page 4: Section 1 - Important Information
1.1 General Introduction We at Flexco are very pleased that you have selected a MHCP Precleaner for your conveyor system. This manual will help you to understand the operation of this product and assist you in making it work up to its maximum efficiency over its lifetime of service. -
Page 5: Section 2 - Safety Considerations And Precautions
Section 2 – Safety Considerations and Precautions Before installing and operating the MHCP Precleaner, it is important to review and understand the following safety information. There are set-up, maintenance and operational activities involving both stationary and operating conveyors. Each case has a safety protocol. -
Page 6: Section 3 - Pre-Installation Checks And Options
- Will the cleaner be installed on a chute - Are there obstructions that may require cleaner location adjustments (see 3.2 – Cleaner Location Adjustments) - Is the install on an open head pulley requiring mounting structure (see 3.3 – Optional Installation Accessories) MHCP Precleaner... -
Page 7: Cleaner Location Adjustments
Section 3 – Pre-Installation Checks and Options 3.2 Cleaner Location Adjustments In certain applications it is necessary to modify the location of the precleaner pole due to permanent obstacles that obstruct the desired location. Relocating the pole location can be done easily and does not hinder the performance of the cleaner as long as the “C”... -
Page 8: Optional Installation Accessories
*Hardware Included Lead time: 1 working day Pole Extender Kit (incl. 2 pole extenders) Ordering Item Description Number Code Lbs. Pole Extender Kit MAPEK 76024 21.9 Provides 30" (750mm) of extended pole length. Lead time: 1 working day MHCP Precleaner... -
Page 9: Section 4 - Installation Instructions
Section 4 – Installation Instructions 4.1 MHCP Precleaner Supershear Blades AWT Air/Water Tensioner or NT Nitrogen Tensioner Maximum lump size + 8" (200mm) Blade Cartridge Center Pole Chute Wall Extender Pole MHCP Parts List Recommended spacing from back chute wall... - Page 10 Section 4 – Installation Instructions 4. 1 MHCP Precleaner (cont.) 2. Lay out the dimensions on the chute wall. Measure out the X dimension horizontally from the center of the pulley shaft and mark. (NOTE: It may be easier to put a level on...
- Page 11 Section 4 – Installation Instructions 4.1 MHCP Precleaner (cont.) 7. Center the blades on the belt. Slide Pivot Rod Base the pole until the blades are centered Chute Remove Wall or cover the belt’ s material path (Fig. blade stop...
- Page 12 Section 4 – Installation Instructions 4.1 MHCP Precleaner (cont.) Spring Length Chart 13S. Set the correct blade tension. Refer to the chart or Blade No. Of White Silver Width Blades Springs Springs Springs the decal on the mounting base for the spring length 18"...
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Page 13: Section 5 - Pre-Operation Checklist And Testing
Section 5 – Pre-Operation Checklist and Testing 5.1 Pre-Op Checklist • Recheck that all fasteners are tightened properly • Add pole caps • Apply all supplied labels to the cleaner • Check the blade location on the belt • Be sure that all installation materials and tools have been removed from the belt and the conveyor area 5.2 Test Run the Conveyor •... -
Page 14: Section 6 - Maintenance
All safety procedures for inspection of equipment (stationary or operating) must be observed. The MHCP Precleaner operates at the discharge end of the conveyor and is in direct contact with the moving belt. Only visual observations can be made while the belt is running. -
Page 15: Blade Replacement Instructions
blades or cover belt’s material path Pivot Rod Mounting Bolt Section 6 – Maintenance 6.4 Blade Replacement Instructions Torque Torque Pivot Rod Adjusting Nuts Pivot Rod Washer SuperShear™ Replacement Blade MHCP Parts List Bushings and Cartridge Tighten locking bolts and jam nuts (both ends) Physically lock out and tag the conveyor at the power source before you begin cleaner installation. - Page 16 Shading indicates preferred spring option. Test run the cleaner. Run the conveyor for at least 15 minutes and inspect the cleaning performance. Check the spring length for proper tensioning. Make adjustments as necessary. Collapse Air Bags MHCP Precleaner...
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Page 17: Maintenance Log
Section 6 – Maintenance 6.5 Maintenance Log Conveyor Name/No. Date: Work done by: Service Quote # Activity: Date: Work done by: Service Quote # Activity: Date: Work done by: Service Quote # Activity: Date: Work done by: Service Quote # Activity: Date: Work done by:... -
Page 18: Cleaner Maintenance Checklist
Rubber Other None Condition of lagging: Good Other Cleaner's Overall Performance: ( Rate the following 1 - 5, 1 = very poor - 5 = very good ) Appearance: Comments: Location: Comments: Maintenance: Comments: Performance: Comments: Other Comments: MHCP Precleaner... -
Page 19: Section 7 - Troubleshooting
Section 7 – Troubleshooting Problem Possible Cause Possible Solutions Cleaner under-tensioned Adjust to correct tension – see spring length/PSI chart Cleaner over-tensioned Adjust to correct tension – see spring length/PSI chart Poor cleaning performance Cleaner installed in wrong location Verify "C" dimension, relocate to correct dimension Cleaner blade worn or damaged Replace cleaner blade Tension on cleaner too high/low... -
Page 20: Section 8 - Specs And Cad Drawings
46" 23-1/2" 14-3/8" 27-1/2" 47" 24" 14-3/8" 28" • Available for Belt Widths ..........24" to 96" (600 to 2400mm). 48" 24-5/8" 14-3/8" 28-1/2" Other sizes available upon request. • CEMA Cleaner Rating ..........Class 5 MHCP Precleaner... -
Page 21: Cad Drawings
Section 8 – Specs and CAD Drawings 8.2 CAD Drawing - MHCP PST... - Page 22 Section 8 – Specs and CAD Drawings 8.2 CAD Drawing - MHCP PAT MHCP Precleaner...
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Page 23: Section 9 - Replacement Parts
Section 9 – Replacement Parts 9.1 Replacement Parts List Replacement Parts Ordering Item Ref Description Number Code Lbs. 24" (600mm) Center Pole * MHP-CP24 75961 19.0 30" (750mm) Center Pole * MHP-CP30 75962 23.1 36" (900mm) Center Pole * MHP-CP36 75963 27.2 42"... -
Page 24: Optional Assemblies, Tensioners & Kits
78957 161.4 NOTE: For easy blade changeout, remove cartridge with worn blades and replace with new blade cartridge kit. New blades can then be installed in the old cartridge for the next changeout. Lead time: 1 working day MHCP Precleaner... -
Page 25: Section 10 - Other Flexco Conveyor Products
Section 10 – Other Flexco Conveyor Products Flexco provides many conveyor products that help your conveyors to run more efficiently and safely. These components solve typical conveyor problems and improve productivity. Here is a quick overview on just a few of them:... - Page 28 2525 Wisconsin Avenue • Downers Grove, IL 60515-4200 • USA Tel: (630) 971-0150 • Fax: (630) 971-1180 • E-mail: info@flexco.com Visit www.flexco.com for other Flexco locations and products. ©2016 Flexible Steel Lacing Company. 10/25/16. For Reorder: X2550...