Condux Gulfstream 35 Product Manual

Engine driven air compressor

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Gulfstream 35
Engine Driven Air Compressor
This manual must be read carefully before using your Condux International Inc. Gulfstream 35. Store in a
safe and convenient location for future reference.
08785150
www.condux.com
8/21/17 DJH

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Summary of Contents for Condux Gulfstream 35

  • Page 1 Gulfstream 35 Engine Driven Air Compressor This manual must be read carefully before using your Condux International Inc. Gulfstream 35. Store in a safe and convenient location for future reference. 08785150 www.condux.com 8/21/17 DJH...
  • Page 2 08785150 - 2 -...
  • Page 3: Table Of Contents

    Changing the Air Intake Filter......17 Belt Replacement Procedure......17 Troubleshooting........18 Machine Will Not Start........18 Unplanned Shutdown........18 Sump Pressure Does Not Blow Down...18 Engine Overheating........18 Improper Discharge Pressure......19 Coalescer Plugging........19 Oil Consumption..........19 High Compressor Discharge Temperature..19 Contacting Condux International, Inc. ..20 08785150 - 3 -...
  • Page 4: Welcome

    Welcome General Information Thank you for choosing the Condux International, Inc. Gulfstream 35 Engine Driven Air Compressor. Before operating, carefully read this manual and become well acquainted with your new machine. Doing this will increase your safety and maximize the life of the machine.
  • Page 5: Safety

    Safety General Safety Overview IMPORTANT: READ BEFORE OPERATING damage. Condux International, Inc. expressly EQUIPMENT disclaims responsibility or liability for an injury or damage caused by failure to observe the specified Remember, safety is basically common sense. While precautions or by failure to exercise the ordinary...
  • Page 6: Safety Precautions

    Safety Safety Precautions The following safety precautions are a general guide to safe operation of the equipment. 08785150 - 6 -...
  • Page 7 When using tools, maintain secure footing at all times. Do not overreach or awkwardly use air tools. Never place machine on a grade more than 15 degrees. Use only Condux International, Inc. approved replacement parts or equivalent. 08785150 - 7 -...
  • Page 8: Specifications

    2 gallons Capacity Air Service Connection 3/4” NPT Altitude Range 0-5000 feet * * CONTACT CONDUX INTERNATIONAL, INC. FOR 5000+ FEET ALTITUDE OPTIONS. GENERAL SPECIFICATIONS Overall Dimensions 45” L X 20” W X 34.44” H Weight 575 lbs SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE...
  • Page 9: Installation & Operation

    Installation & Operation Lifting Condux International Inc. offers a lifting bail option for routine lifting, loading onto trucks, etc. Compressors to be air lifted by helicopter must not be supported by the lifting provision, but by slings with appropriate spreader bars. Lift only in full compliance with OSHA standards 29 CFR 1910 subpart N.
  • Page 10: Mounting The Compressor

    Installation & Operation to allow for proper air intake. Cool ambient air is Mounting the Compressor drawn in from the rear of the machine. The unit When mounting the compressor, care should be taken should be secured to the vehicle with four 3/8” grade to ensure that its location does not impede the 8 bolts, flat washers, and loc washers.
  • Page 11: Pre-Start-Up Inspection Checks

    Machine Documentation This inspection should be done prior to the Record all serial numbers for this installation. compressor test. A. Condux International Inc. Serial Number I. Check all assemblies, clamps, fittings, hose _________________________________________ connections, nuts, and bolts to ensure they are properly tied and secured to the vehicle.
  • Page 12: Shutdown Procedure

    Installation & Operation Shutdown Procedure I. Close service valve II. Allow 3-5 minutes for engine to run at low speed III. Turn switch key off Operating Conditions The following conditions should exist for maximum performance of the compressor: ● The machine should be as close to level as possible when operating.
  • Page 13: Maintenance

    Phone: (800) 533-2077 Fax: (507)-387-1442 Email: orders@condux.com Website: www.condux.com Lifetime Warranty Information In order to maintain the lifetime warranty status on your Gulfstream 35 the required maintenance intervals listed on the following page must be obeyed. 08785150 - 13 -...
  • Page 14: Parts List

    Maintenance Parts List 08785150 - 14 -...
  • Page 15: Maintenance Chart

    2. Inspect lifting frame EVERY 50 HOURS OR 3. Inspect Belts WEEKLY 4. After first 50 hours install Condux P/N 02291801 50-Hour Maintenance Kit. Steps include changing oil and oil filter element. Then follow yearly maintenance schedule. 1. Clean battery terminals 2.
  • Page 16: Compressor Oil

    “extended life” lubricants may be shorter than quoted cause a fire in the separator tank. by the lubricant supplier. Condux International, Inc. encourages the user to closely monitor the lubricant condition and to participate in an oil analysis program The following are general characteristics for a with the supplier.
  • Page 17: Compressor Oil Fill, Level, And Drain

    The fill neck is designed to prevent overfilling; however, care must still be taken to ensure Do not substitute element. Use only a Condux the proper oil level. DO NOT OVERFILL. The oil International, Inc. approved replacement element.
  • Page 18: Troubleshooting

    Troubleshooting Unplanned Shutdown If the machine shuts down unexpectedly, check the following: I. Check to determine if compressor oil is at proper level II. Check oil cooler for dirt, slush, ice on the fins, or any other obstructions to cooling airflow III.
  • Page 19: Improper Discharge Pressure

    Troubleshooting Improper Discharge Pressure Oil Consumption If discharge pressure is too low, check the following: Abnormal oil consumption or oil in service line can be caused by the following: I. Too much air demand. (Air tools required more air than the compressor can produce, air I.
  • Page 20: Contacting Condux International, Inc

    Troubleshooting Contacting Condux International, Inc. If you need assistance with any of the preceding steps, or cannot find the solution to your problem, call the Condux International, Inc. Service Department. Phone: (800) 533-2077 Fax: (507)-387-1442 Email: orders@condux.com Website: www.condux.com When calling for technical support, have the...
  • Page 21 Rotary Screw Airend with Continuation Lifetime* from accident, misuse, neglect, improper installation, of ShieldWorks Maintenance Plan or the use of replacement parts or fluids not of Condux Rotary Screw Airend 30 Months manufacture. Wear caused by chemicals, abrasions, or All Other Parts Manufacturer’s Warranty...

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