Page 1: Table Of Contents
Plumbing Electrical Connections 15-17 Thermostat Installation Start-Up Procedure Troubleshooting Sequence of Operation Maintenance Specifications Accessories 25-29 Air Delivery Performance Parts List 31-32 Limited Warranty P.9-11 CERTIFIED! IMPORTANT: READ AND SAVE THESE INSTRUCTIONS! To register your Air Handler, please visit www.redzone-products.com...
Page 2: Consumer Safety Information
The qualified installer or agent must use factory authorized kits and/or accessories when installing this product. Refer to the appropriate RedZone literature for listing. R E D Z O N E D V S S E R I E S A I R H A N D L E R M A N U A L...
Page 3: Overview Of The Redzone
OVERVIEW OF THE REDZONE AIR HANDLER I N T R O D U C T I O N C O D E S A N D S T A N D A R D S The optimum in hydronic technology: the newly designed...
Page 4: Receiving And Checking Equipment
RECEIVING AND CHECKING EQUIPMENT I D E N T I F Y U N I T party before removal. If damage is found, the receiving party must sign the driver’s delivery receipt noting all damage (i.e. carton damage and/or product damage) as The unit model number and serial number are located well as contact the last carrier immediately, preferably in on the unit identification label (located on the left side...
Page 5: Physical Data
Table 1 – Physical Data D I M E N S I O N S UNIT SIZE DVS400 584 35.5 902 DVS600 584 35.5 902 DVS800 584 35.5 902 DVS1000 21.25 540 584 43.75 1111 DVS1200 21.25 540 584 43.75 1111 1/2”...
Page 6: Installation
INSTALLATION L O C A T I N G A N D M O U N T I N G T H E A I R H A N D L E R General The multi-position DVS Series Air Handlers are shipped requiring only minor modifications to the cabinet.
Page 7 INSTALLATION Upflow Installations In a downflow installation the unit must be supported on The DVS Air Handler is ready to install once the appropriate the top only and set on a field supplied supporting frame or plenum. Supporting frame or plenum must be anchored to return air panel is selected and cut out.
Page 8 INSTALLATION C L O S E T I N S T A L L A T I O N If an auxiliary drain pan is required, the support is to be placed under a drain pan. In such installations, ( R E T U R N A I R T H R U O P E N I N G the unit will need to be supported on vibration isolators O R G R I L L ) (rubber or Styrofoam blocks).
Page 9 INSTALLATION Attachment Methods Using Straps A I R D I S T R I B U T I O N S Y S T E M Method 1 Existing Ductwork Use (4) #8 x 3/4 sheet metal screws for each strap. It is the responsibility of the installer to inspect all The straps should be vertical against the Air Handler sides previously installed air distribution system to determine...
Page 10 TYPICAL DUCT DIAMETER OF 3” DIA. FLEX FLEX DUCT RUNS STATIC ON OR EQUIVALENT DUCT RUNS AT 6-10 FEET EACH SUPPLY SIDE DVS400 6“ + 6” 0.6” H DVS600 8“ + 6” 0.6” H DVS800 8” + 8“ 0.6” H...
Page 11: Plumbing
To counter expansion movement, design piping circuits appurtenances (exclusive of those indicted as accessories with sufficient elbows, tees or expansion loops (only used that are available through RedZone distribution) called for in large systems) or piping supports that allow the tubing in piping schematics to be field-supplied.
Page 12 INSTALLATION Hydraulic Resistance of Fittings, Valves, and Other Devices Before the total hydraulic resistance of a piping circuit can be found, the individual hydraulic resistances of all fittings, valves, or other such components must be determined. One approach is to consider each fitting, valve, or other device as an equivalent length of copper tube of the same pipe size (see Table 2).
Page 13 INSTALLATION P R O C E D U R E F O R C A L C U L A T I N G 3/4” Tubing (total straight pipe length) 68 ft. T H E T O T A L E Q U I V A L E N T (6) 3/4”...
Page 14 P R I M I N G T H E S Y S T E M STEP 6: OPEN ball valve 3 (BV3). The system is now purged, primed and ready to go. The following procedure describes how the RedZone system may be piped to eliminate the need for a “purge NOTE: cart”...
Page 15: Electrical Connections
INSTALLATION E L E C T R I C A L C O N N E C T I O N S Line-Voltage Connections CANADIAN INSTALLATIONS: Make all electrical connections in accordance with Canadian Electrical Code CSA C22.1 and all authorities having jurisdiction. Check all factory wiring per unit wiring diagram and inspect factory wiring connections to be sure none were loosened in transit.
Page 16 INSTALLATION Single Stage NOTES: Thermostat 1. Connect Y terminal as (Available Accessory) shown for proper operation. 5 Wire 2. Some thermostats require a Field 115, 208 / 230 Volt Wiring “C” terminal connection as 3 Wire Heating Only Field 24 Volt Wiring shown.
Page 17 INSTALLATION System Low Voltage Wiring Diagrams Wire Gauge Maximum Distance (feet) NOTE: Local codes may require thermostat wiring to be routed 20 gauge through conduit or raceways. In such instances, splices can be made inside the DVS Air Handler. All wiring must be NEC 18 gauge Class l and must be separated from incoming power leads.
Page 18: Thermostat Installation
INSTALLATION T H E R M O S T A T I N S T A L L A T I O N Safety Considerations All wiring must conform to local and national electrical codes. Improper wiring or installation may damage thermostat.
Page 19: Start-Up Procedure
INSTALLATION S T A R T - U P P R O C E D U R E S T A R T - U P P R O C E D U R E ( H E A T I N G O N L Y ) ( C O O L I N G S Y S T E M ) The following conditions must be met prior to unit start-up.
Page 20: Troubleshooting
Refer to Figure 13. For system to operate properly power should be turned ON and all shut-off valves/isolation valves must be open. Possible defective motor. Contact RedZone for assistance. When ordering a new motor the Air Handler model number If Pump Does Not Run: and serial number will be required.
Page 21: Sequence Of Operation
Control inputs are continuously monitored to ensure the call for heat remains. Off Season Circulation Timer All RedZone DVS models are equipped with a circulation timer. It is normal operation for these models to automatically run the circulation pump for a period of 2 minutes every 12 hours.
Page 22: Maintenance
MAINTENANCE Repairs should be performed by a qualified service technician. The appliance should be inspected annually by a qualified service technician. Verify proper operation after servicing. C L E A N I N G It is important that compartments, filter and circulating air passage ways of the appliance be kept clean.
Page 23: Specifications
Table 3 – Air Handler Specifications UNIT MODELS HVS600 HVS800 RATING AND PERFORMANCE UNIT OF MEASURE Nominal Output Capacity (BTU/h) † 35,250 46,400 ELECTRICAL Power Supply V-HZ-PH 115-60-1 Total Amps 11.3 Maximum Fuse or CKT BKR Size Amps Transformer 20 VA (Primary: 120 VAC / Secondary: 24 VAC) INDOOR BLOWER MOTOR Type Brushless DC Motor...
Page 24: Accessories
ACCESSORIES F I E L D S U P P L I E D A C C E S S O R I E S 1. Anti-scald Thermostatic Temperature Control Valve Anti-scald thermostatic temperature control valves are an important part of domestic water plumbing because they eliminate the scalding and cold water shocks that can occur in a shower when a toilet is flushed or a faucet is turned on.
Page 25: Air Delivery Performance
DVS400 SPECIFICATION Unit Technical Information Power Requirements 120 VAC, 1PH Maximum Fuse 15 Amps Total Amps 3 Amps Transformer 30 VA Blower Motor 1/3 HP ECM Pump 1/25 HP 3-Speed Filter Size 12” x 20” x 1” Return Duct Connection Size 11”...
Page 26 DVS600 SPECIFICATION Unit Technical Information Power Requirements 120 VAC, 1PH Maximum Fuse 15 Amps Total Amps 4 Amps Transformer 30 VA Blower Motor 1/3 HP ECM Pump 1/25 HP 3-Speed Filter Size 12” x 20” x 1” Return Duct Connection Size 11”...
Page 27 DVS800 SPECIFICATION Unit Technical Information Power Requirements 120 VAC, 1PH Maximum Fuse 15 Amps Total Amps 5 Amps Transformer 30 VA Blower Motor 1/3 HP ECM Pump 1/25 HP 3-Speed Filter Size 12” x 20” x 1” Return Duct Connection Size 11”...
Page 28 DVS1000 SPECIFICATION Unit Technical Information Power Requirements 120 VAC, 1PH Maximum Fuse 15 Amps Total Amps 6 Amps Transformer 30 VA Blower Motor 3/4 HP ECM Pump 1/25 HP 3-Speed Filter Size 16” x 20” x 1” Return Duct Connection Size 14”...
Page 29 DVS1200 SPECIFICATION Unit Technical Information Power Requirements 120 VAC, 1PH Maximum Fuse 15 Amps Total Amps 7 Amps Transformer 30 VA Blower Motor 3/4 HP ECM Pump 1/25 HP 3-Speed Filter Size 18” x 20” x 1” Return Duct Connection Size 16”...
Page 30: Parts List
PART LIST Replacement Parts List DVS400 DVS600 DVS800 DVS1000 DVS1200 Relay PTRC-1C-24C-T5-X PTRC-1C-24C-T5-X PTRC-1C-24C-T5-X PTRC-1C-24C-T5-X PTRC-1C-24C-T5-X Transformer PU30va PU30va PU30va PU30va PU30va Motor RW400ECM-1/3 RW600ECM-1/3 RW800ECM-1/3 RW1000ECM-3/4 RW1200ECM-3/4 Door Switch CARLING-TA20B CARLING-TA20B CARLING-TA20B CARLING-TA20B CARLING-TA20B Coil BC9061 BC9061 BC9061 BC7923FX...
Page 31: Limited Warranty
Address: Phone: Date of Installation: To register your Air Handler, please visit www.redzone-products.com For those without internet access, please call 1-844-202-7990. L I M I T E D W A R R A N T Y How long does coverage last?
Page 32: Limited Warranty
RedZone loss of use, inconvenience, or liability arising from Air Handler. Any new product purchase shall be at your sole improper installation, service or use.

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RedZone DVS400 Installation, Operation And Maintenance Manual

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