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Pacbrake Inline Mount Installation Manual

Exhaust brake kit
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Summary of Contents for Pacbrake Inline Mount

  • Page 2: Getting Started

    INLINE MOUNT Exhaust Brakes Getting Started Thank you and congratulations on your purchase of a Pacbrake Inline Mount ® exhaust brake kit. Before starting, be sure you have attained the proper brake, mounting kit and control group for your vehicle.
  • Page 3 INLINE MOUNT Exhaust Brakes Clamp exhaust brake and exhaust system in place and tack weld prior to final welding. Weld the adapters to the sections of pipe, being careful to maintain the proper length and angles that exist. Welding can be done on the outside or the inside of the adapter, but it must be leak free.
  • Page 4 NOTE: A remote breather kit for compressor intake air must be used if dust or road spray is present near the air intake filter. Pacbrake P/N C11620 is available and must be ordered separately. (shown in diagram) Route the Teflon air hose from the compressor assembly to the fitting on the air cyclinder.

  • Page 5: Application Guide

    Testing Exhaust Brake Back Pressure Prepare for road test check or set exhaust brake back pressure. Pacbrake test gauge kit PT# C10600, can be purchased through the Pacbrake distribution system. This kit contains all the necessary parts to perform back pressure tests. The gauge used must be a dampened (liquid filled) type to accurately read this pressure.
  • Page 6 INLINE MOUNT Exhaust Brakes C10600 Test Gauge Kit must be ordered separately Illus.No. Part No. Description C10650 Gauge C10800 Hose C10678 Fitting C10677 Steel Tube C10676 Fitting C10775 Fitting I N S T A L L A T I O N M A N U A L - L 2 0 3 1 P G .
  • Page 7 INLINE MOUNT Exhaust Brakes E X H A U S T B R A K E W I R I N G S C H E M A T I C 1998-2002 Ford Trucks and Econoline Vans Equipped With Powerstroke Ford®...
  • Page 8 Switch location can vary depending on customer choice or the availability of space. Choose a location which is conve- nient to the driver. Pacbrake offers a transmission gear lever mounted on/off switch for manual transmission equipped vehicles.
  • Page 9 INLINE MOUNT Exhaust Brakes E X H A U S T B R A K E W I R I N G S C H E M A T I C Pre 1998 Ford Trucks and Econoline Vans Equipped With Powerstroke Ford®...
  • Page 10 Using a #20 Torx driver, remove the screw which attaches the existing switch and install the Pacbrake switch assembly. Align the two small bracket dimples with the depressions in the mount- ing bracket. Adjust the switch by bending the switch arm to obtain a “click”...

  • Page 11: Check Operation

    See schematic. Replace panel. Check Operation Start engine and turn Pacbrake on (engine will idle with Pacbrake engaged). Advance the throttle from idle to approximately 1200 RPM and back to idle several times, ensuring that the Pacbrake applies and releases each time.
  • Page 12 • The NavPak ECM requires exhaust brake circuit to be enabled by a Navistar Dealer. • Relay shown is de-energized. • Connector 372 located behind the left cylinder head. Remove protective cap and connect to Pacbrake harness (supplied). • 8 Pin connector 377 located behind fuse panel.
  • Page 13 Insert the black wire of the Pacbrake harness into pin #20 until it stops, then pull gently to ensure the terminal is locked in place. Using the plastic ties supplied, secure the Pacbrake harness to the Dodge main harness. Be sure to follow Drip Loop in the Dodge harness when securing the Pacbrake harness.
  • Page 14 Switch location can vary depending on customer choice or the availability of space. Choose a location which is convenient to the driver. Pacbrake offers a gear lever mounted switch for manual transmission equipped vehicles. (It is a good idea to consult the operator of the vehicle for their preference.) Most importantly, locate an area which is free from obstruction.
  • Page 15 Switch location can vary depending on customer choice or the availability of space. Choose a location which is convenient to the driver. Pacbrake offers a gear lever mounted switch for manual transmission equipped vehicles. (It is a good idea to consult the operator of the vehicle for their preference.) Most importantly, locate an area which is free from obstruction.
  • Page 16 INLINE MOUNT Exhaust Brakes E N G I N E C O M P A R T M E N T Connect the yellow wire from the cab to the remaining relay wire using the splice connector supplied in the kit.
  • Page 17 USA: 250 H St. Box 1822 Blaine WA 98231-1822 Pacbrake exhaust brakes are protected by law. U.S. patents 5,445,248. Patents pending. Pacbrake and Direct Mount are registered trademarks of Pacbrake Company. Other trademarks used herein are property of their respective holders. Printed in Canada L2031.190505...