Gage Bilt GB751SH-5 Original Instructions Manual

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ORIGINAL INSTRUCTIONS

GB751SH-5

INSTALLATION TOOL

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

GAGE BILT

44766 Centre Court Clinton Twp. MI 48038 USA

Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505

MADE in USA

solutions@gagebilt.com / www.gagebilt.com

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Page 1 ORIGINAL INSTRUCTIONS GB751SH-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
Page 2: Table Of Contents
Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB751SH-5..............................8 How to use the GB751SH-5 ............................... 9 Maintenance ..................................... 10 Filling and Bleeding ................................11-12 Troubleshooting ..................................13 Overhaul ....................................14-16 Parts Lists ....................................
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
Page 4: Description And Technical Specifications
2.50 lbs (1.13kg)! The entire split handle riveter weighs 7.50 lbs (3.40kg). It has a .780” (19.8 mm) rivet setting stroke. The GB751SH-5 split handle riveter operates on 90 to 100 psi. (6.2-6.9 bar) of air pressure, with 90 psi (6.2 bar) providing the maximum efficiency.
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Hanger Head Cylinder Assy Pintail Deflector Split Handle Actuator Lever Assy Hydraulic “PULL” Air “RETURN” Handle Assy Air Inlet Image may not reflect actual tool GB751SH-5 INSTALLATION TOOL 9/17...
Page 6: Warnings
6. Check that the means of protection from ejection of fastener and/or stem is in place can then be used to support the tool. and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB751SH-5 INSTALLATION TOOL 9/17...
Page 7: Principle Of Operation
Piston Rod Assy moves up Air Piston Piston Rod Assy moves up moves down Air Piston moves down Air exhaust Air exhaust Pressurized Oil Return Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB751SH-5 INSTALLATION TOOL 9/17...
Page 8: How To Set-Up The Gb751Sh-5
HOW TO SET-UP THE GB751SH-5 WARNING: Only qualified and trained operators should install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
Page 9: How To Use The Gb751Sh-5
HOW TO USE THE GB751SH-5 WARNING: Only qualified and trained operators should install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.
Page 11: Filling And Bleeding
Proceed to bleeding instructions on pg. 12 to remove air from hydraulic system. Fill Bottle (745263) Hole marked #4 on Manifold Handle (744303) Bleeder Hole on Head Cylinder assy (703119) facing upward. Hole marked #4 on Manifold Handle (744303) Images may not reflect actual tool. GB751SH-5 INSTALLATION TOOL 9/17...
Page 12 10. Re-attach lever and pin to actuator lever assy (704343). Bleeder Hole on Head Cylinder assy (703119) Air Bleeder Assy (704153) *located on far side* Hole marked #3 on Manifold Handle (744303) Images may not reflect actual tool. GB751SH-5 INSTALLATION TOOL 9/17...
Page 13: Troubleshooting
TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. c) Incorrect follower. GB751SH-5 INSTALLATION TOOL 9/17...
Page 14: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
Page 15 Thread the actuator assy-air (704130) all the way into handle-split (700323) with fingers. Insert and turn 5/8” open end box wrench and snug tight approximately 1/4-1/2 turn. Re-attach the actuator lever assy (704343) with pin-slotted (400608). GB751SH-5 INSTALLATION TOOL 9/17...
Page 16: Overhaul
If ports are plugged, use needle nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (744138) can be pulled out using valve sleeve removal tool (744152). GB751SH-5 INSTALLATION TOOL 9/17...
Page 17: Parts Lists
PARTS LIST GB751SH-5 INSTALLATION TOOL 9/17...
Page 18: Parts Lists
PARTS LIST GB751SH-5 INSTALLATION TOOL 9/17...
Page 19: Dexron® Iii Oil Safety Data (Sds)
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB751SH-5 INSTALLATION TOOL 9/17...
Page 20: Nose Assembly Selection Chart
4) INSTALLS 5/32", 3/16" & 1/4" DIAMETERS. 5) BACS53B -10 ONLY 6) THESE NOSES FOR LIGHT DUTY / REPAIR ONLY. CONSULT GAGE BILT FOR HIGH PRODUCTION APPLICATIONS. 7) NOSE ASSEMBLIES REQUIRE THE 751204 ADAPTER. NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES...
Page 21 Grip Gage #269G3 (Similar to #269C3) Gage Bilt also supplies pin & collar For CHERRYMAX® and CHERRYLOCK® rivets swage inspection gages to certify correct (Sold Separately) swage installation. (Sold Separately) Grip Gage #GB105093 (Equivalent to #105093) For NAS LOCKBOLTS and blind fasteners...
Page 22 Entire tool weight - 4.50 lbs (2.04 kg) Pull load - 2,200 (9.79 kN) GB751SR Stroke - .780" (19.8 mm) Hand held weight - 1.75 lbs. (.79 kg) Entire tool weight - 6.75 lbs (3.06 kg) Pull load - 2,200 (9.79 kN) GB751SH-5 INSTALLATION TOOL 9/17...
Page 23 This page intentionally left blank GB751SH-5 INSTALLATION TOOL 9/17...
Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION. TEFLON® IS A REGISTERED TRADE- MARK OF E.I.