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This Jagg oil cooler must be installed following these instructions. Read the easy-to-follow instructions fully prior to starting
the installation of the oil cooler kit. Correct installation is the only way to ensure proper operation of the oil cooler kit.
QTY.
1
Jagg FP2500 Fan-assisted oil cooler assy.
1
Jagg 4700 offset oil filter adapter assembly
2 ft
Jagg 30R7spec black oil hose
4
7/8" black worm-drive hose clamps
1
Jagg anti-rotation device
2
Bolts: 10-24 x 1-3/8" cap head, black
1
Stock-to-Jagg oil filter nipple
1
Jagg automatic fan switch, 190ºF
1
Street-tee pipe fitting, NPT1/8 male to
2xNPT1/8 female
45"
Wiring harness for WeatherTek fan
45"
Convoluted wire cover
3
Plastic zip-ties
Strap wrench or oil filter removal tool
Phillips head screwdriver
7/8" socket
1" deep-well socket
7/16" deep-well socket
Needle-nose pliers
•
Route oil hose to avoid any hot surfaces or moving
parts. Ensure all bends are smooth, with no sharp turns
that may restrict oil supply to the engine.
•
Oil cooler is designed to mount as detailed in these
instructions. Any modifications may lead to decreased
performance or item failure.
CAUTION: ALLOW MOTORCYCLE TO COOL BEFORE ATTEMPTING INSTALLATION OR RISK SERIOUS INJURY.
IMPORTANT INFORMATION
KIT CONTENTS
TOOLS NEEDED
BASIC SYSTEM INSTALLATION GUIDELINES
INSTALLATION INSTRUCTIONS
Part # 751-FP2500
5/32" Allen wrench
7/16" Allen wrench (if removing a stock H-D oil cooler)
Hose cutter or sharp knife
Teflon pipe sealant (e.g., Loctite 592)
Dielectric grease
•
When cutting oil hoses, always use a sharp knife, sin-
gle-edge razor blade, or hose cutter. Make a straight,
clean cut at 90º to the oil hose. This will ensure a prop-
er fit where the oil hose attaches to its connection.
•
Over tightening hose clamps may cause oil leaks.
1
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Table of Contents
Summary of Contents for Jagg 751-FP2500
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Page 1: Installation Instructions
IMPORTANT INFORMATION This Jagg oil cooler must be installed following these instructions. Read the easy-to-follow instructions fully prior to starting the installation of the oil cooler kit. Correct installation is the only way to ensure proper operation of the oil cooler kit. - Page 2 The Jagg offset oil filter adapter is used to ac- 6. Place the anti-rotation device cess the oil supply for the installation of a Jagg oil against the face of the front cooler. The adapter features a built-in automatic...
- Page 3 NOTE: It may be necessary to test fit the front remove the bolts. half of the oil filter adapter to the motorcycle to 23. Locate the Jagg fan-assisted oil cooler and determine the proper “clocking” orientation of the mounting bracket assembly. With the oil cool- 1/8”...
- Page 4 mount bolts. Ensure that the oil cooler mount- nector from the brake light switch (Photo 2). ing bracket is behind the lock washers. (Photo 30. Install the “piggyback” dual-connector end of the fan wiring harness onto the “hot” side of 24.
- Page 5 Includes: AFM gasket and GK4600 nipples allows the hoses to push on easily. large o-ring for Jagg 4700 offset oil filter 35. Measure, cut, route, and attach the oil hoses adapter to the oil filter adapter. Secure hose over the...
- Page 6 Supplementary Instructions for Jagg Fan-assisted Oil Cooling Systems • For H-D models with CANBUS controlled electrical systems • Follow these instructions in place of accessing the power supply at the rear brake light switch to ensure reliable power to accessories 1.
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