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Delta Controls GR2 Installation, Operation & Maintenance Instructions Manual

Gr series

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Installation, Operation &
Maintenance
Instructions
GR Series
Models GR2, GR4 (Pressure Switches)
Models GR3, GR6 (Differential Pressure Switches)
Model GR7 (Temperature Switches)
General
The unit is manufactured, checked and supplied in
accordance with our published specification, and
when installed and used in normal or prescribed
applications, with the lid in place and within the
parameters
set for mechanical and
performance, will not cause danger or hazard to life
or limb.
THE USERS ATTENTION IS DRAWN TO
THE FACT THAT, WHEN THE UNIT IS
'LIVE' WITH RESPECT TO ELECTRICAL
OR PRESSURE SUPPLIES, A HAZARD
MAY EXIST IF THE UNIT IS OPENED OR
DISMANTLED.
UNITS
MUST
INSTALLED BY SUITABLY TRAINED AND
QUALIFIED
ACCORDANCE
CODES OF PRACTICE SO THAT THE
POSSIBILITY OF FAILURE RESULTING IN
INJURY
OR
MISUSE
AVOIDED.
THE MICROSWITCH ASSEMBLY WITH
FACTORY SEALED LEADS HAS BEEN
CAREFULLY
FACTORY.
RENDER THIS UNIT INOPERATIVE.
Operating principles
Pressure Switch models GR2, GR4 and Differential
Pressure Switch models GR3, GR6 are diaphragm
operated switches.
These diaphragms generate a force proportional to
the applied pressure and are balanced by a user
adjustable control spring. When the force exceeds
that created by the control spring, the diaphragm
moves causing a push rod to actuate a snap-acting
micros-witch.
Temperature model GR7 works in the same way as
the Pressure models with the exception that the
applied pressure comes from the expansion of a
vapour enclosed in either a rigid stem or semi-rigid
thermal system.
electrical
BE
SELECTED
PERSONNEL
WITH
APPROPRIATE
DAMAGE
CAUSED
OR
MISAPPLICATION
POSITIONED
AT
ANY
DISTURBANCE
www.delta-controls.com
CERTIFICATIONS
Intrinsically Safe Models
Intrinsically safe models carry the following label
markings:
AND
IN
This equipment may be used in zones 0, 1 & 2 with
flammable gases and vapours with apparatus
groups IIA, IIB & IIC and with temperature classes
BY
T1, T2, T3, T4, T5 & T6.
IS
This equipment is only certified for use in ambient
temperatures in the range –40°C to +60°C for T6
and –40°C to +85°C for T4 and should not be used
THE
outside this range.
MAY
The certificate number has an 'X' suffix which
indicates that special conditions of installation and
use apply. Those installing or inspecting this
equipment must have access to the contents of the
certificate or these instructions. The conditions listed
in the certificate are reproduced below:
THE APPARATUS MUST BE INSTALLED
SUCH THAT THE RISK OF IMPACT OR
ABRASION IS NEGLIGIBLE.
ATEX
THE PERMANENTLY ATTACHED LEADS
MUST
AGAINTS MECHANICAL DAMAGE AND
TERMINATED IN A SUITABLE JUNCTION
ATEX
OR
MINIMUM DEGREE OF PROTECTION OF
AT LEAST IP6X.
THE
CONNECTIONS TO MODELS OF THE
APPARATUS
ENCLOSURES MUST BE CARRIED OUT
USING
ATEX
CABLE GLAND WITH A DEGREE OF
PROTECTION
COMPONENT CERTIFIED BY AN EU
APPROVED CERTIFICATION BODY.
IOM-GR-A : AUGUST 2016
BE
SUITABLY
PROTECTED
TERMINAL
FACILITY
INSTALLATION
OF
WITH
APPROPRIATE
CONDUIT
OF
AT
LEAST
WITH
A
EXTERNAL
TERMINAL
OR
IP6X,

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Summary of Contents for Delta Controls GR2

  • Page 1 Operating principles use apply. Those installing or inspecting this Pressure Switch models GR2, GR4 and Differential equipment must have access to the contents of the Pressure Switch models GR3, GR6 are diaphragm certificate or these instructions. The conditions listed operated switches.
  • Page 2: Installation

    IOM-GR-A : AUGUST 2016 Flameproof Models Note: When weatherproof junction box code ‘C’ is fitted the unit must not be used in hazardous Flameproof models carry following label areas unless the circuit or system to which it is markings: connected is Intrinsically Safe. INSTALLATION Mounting (All models) The instruments are designed to be mounted...
  • Page 3 IOM-GR-A : AUGUST 2016 Junction Boxes Wiring Various optional junction boxes can be provided and are defined by the 5th character of the model code. DISCONNECT ALL SUPPLY CIRCUITS BEFORE WIRING DO NOT EXCEED ELECTRICAL RATINGS JUNCTION BOX STATED IN LITERATURE AND ON NAME- CODES ‘C’...
  • Page 4: Operation

    LEFT TO INCREASE SET POINT NEVER FIT END OF LINE RESISTORS OR MODIFY WITHOUT REFERENCE Fig 3 Fig 5 DELTA CONTROLS ATEX Note: For accurate setting of Pressure and Replacing cover Flameproof Differential Pressure models, a suitable pressure enclosures gauge must be used in conjunction with the above Before connecting to electrical power, screw on procedure.
  • Page 5: Maintenance

    If further maintenance is required, seek advice from DELTA CONTROLS before attempting repair or replacement of parts. Should the diaphragm fail the process will vent to atmosphere via a control orifice without pressurising the switch enclosure.
  • Page 6 IOM-GR-A : AUGUST 2016 DIMENSIONS Enclosures Styles FLYING LEADS CODE ‘A’ JUNCTION BOX ½” NPT CODES ‘C’ & ‘D’ GROUND CONDUIT ENTRY SCREW ‘H’ M20 x 1.5 OR ‘R’ MOUNTING HOLES FOR M5 SCREWS VENTING DEVICE (WHEN FITTED) ‘H’ OR ‘R’ 4 MOUNTING PROCESS UNITS...

This manual is also suitable for:

Gr6Gr4Gr7Gr3