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Eads Telecom G2 Service Manual And Maintenance Instructions

1 level - handportable
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Référence : MC9/TR/APP/00137
Version : 01.01/EN
Type : MMI
Soc. : EADS TELECOM
Titre : I LEVEL – G2 HANDPORTABLE MAINTENANCE MANUAL
Résumé / Commentaires :
Matrice CONNEXITY : 02.06/EN de 06/2003
Int.
Ch0
Ch1
Nb
Pages
4
10
8
Mots clefs :
Avertissement :
Préparé par :
AUTEUR :
F. DORVAL/J.P. HATTY
DOCUMENTALISTE :
J. VERRECCHIA
Phase ou Palier : Non phasé
Produit : M9600 – M2600
Réf. ext. : PS10154AENAA01
Ch2
Ch3
Ch4
Ch5
12
16
4
14
En l'absence d'indication contraire, cette nouvelle
édition annule et remplace l'édition précédente qui
doit être détruite, ainsi que les copies faites à vos
collaborateurs.
Date :
Approuvé par :
RESPONSABLE TRADUCTION :
09/01/04
F. BOSSON
EADS TELECOM
Ch6
Ch7
Ch8
Ch9 Ch10 Ch11 Ch12 Ch13 Ch14
Date :
État : Approuvé
Cat. : Externe
La version / édition
précédente n'est pas
obsolète.
Autorisé par :
Date :
Total
68

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Summary of Contents for Eads Telecom G2

  • Page 1 Produit : M9600 – M2600 Cat. : Externe Réf. ext. : PS10154AENAA01 Soc. : EADS TELECOM Titre : I LEVEL – G2 HANDPORTABLE MAINTENANCE MANUAL Résumé / Commentaires : Matrice CONNEXITY : 02.06/EN de 06/2003 Int. Ch9 Ch10 Ch11 Ch12 Ch13 Ch14...
  • Page 2 PMR/GEN/PCD/00014 05.01/FR Guide de Rédaction d’un Document Exploitant PMR/GEN/MEG/00055 01.01/FR DOCUMENTS DE RÉFÉRENCE Spécification de Définition Matérielle de la Partie Logique du Portatif G2 MC9/TR/DD/00092 01.06/FR Spécification de Définition Matérielle de la Partie Radio du Portatif G2 MC9/TR/DD/00091 01.01/FR Plan de Maintenance du Portatif G2 MC9/PRO/DPL/00101 01.04/FR...
  • Page 3 PAGE D’ÉVOLUTION INTERNE CHAPITRE VERSION DATE COMMENTAIRES AUTEUR CONCERNÉ 01.01/EN 09/01/04 Création du document. 0 à 5 J.P. HATTY (AENAA01) F. DORVAL I Level – G2 Handportable Maintenance Manual MC9/TR/APP/00137 Page MMI – PS10154AENAA01 01.01/EN 09/01/04...
  • Page 4 PAGE LAISSÉE INTENTIONNELLEMENT BLANCHE Page MC9/TR/APP/00137 I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 09/01/04 01.01/EN...
  • Page 5 I Level – G2 Handportable Maintenance Manual PS10154AENAA01 01/2004...
  • Page 6 78063 St Quentin Yvelines Cedex – France Tel : +33 1 34 60 72 72 – Fax : +33 1 34 60 72 41 Email : Technical–Support@eads–telecom.com Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 0–2 09/01/04 Preliminaries...
  • Page 7 Document <0>. To supplement our efforts in developing this document, we invite readers to send us their corrections and suggestions for improvement on an Anomaly and Improvement Form (AIF). I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page 0–3...
  • Page 8 BREAKDOWN OF DOCUMENT CHAPTER VERSION CHAPTER VERSION DATE DATE Chapter AENAA01 09/01/04 Chapter AENAA01 09/01/04 Chapter AENAA01 09/01/04 Chapter AENAA01 09/01/04 Chapter AENAA01 09/01/04 Chapter AENAA01 09/01/04 Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 0–4 09/01/04 Preliminaries...

  • Page 9: Table Of Contents

    ............3–1 I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page 0–5...
  • Page 10 ............. . 5–1 Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 0–6 09/01/04 Preliminaries...
  • Page 11 TABLE 3.10 KITS OF NON–REPAIRABLE SPARE PARTS ....3–15 I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page 0–7 Preliminaries...
  • Page 12 LIST OF FIGURES FIGURE 2.1 PRESENTATION OF THE THREE G2 HANDPORTABLES AND THEIR COMMON REAR PANEL ........

  • Page 13: Plates

    LIST OF PLATES PLATE 5.I G2 HANDPORTABLE MECHANICAL ASSEMBLY PLAN ..5–3 PLATE 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS 5–5 I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page 0–9 Preliminaries 09/01/04...
  • Page 14 PAGE INTENTIONALLY LEFT BLANK Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 0–10 09/01/04 Preliminaries...

  • Page 15: Introduction

    PURPOSE This document is the I level (Intermediate level) maintenance manual for G2 Handportables. The operation of the G2 Handportable and its individual subassemblies are described in the G2 Terminal Technical Manual (see Section 1.3, Document <2>). The terminal test benches are described in the TRB V2 Technical Manual (see Section 1.3, Document <1>).

  • Page 16: Distribution

    : Command and Control Panel : Digital – Analogue Converter ETSI : European Telecommunication Standard Institute FDMA : Frequency Division Multiple Access : Intermediate Frequency : Second generation Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 1–2 09/01/04 Introduction...
  • Page 17 : Terminal Repair Bench : Transmission : Ultra High Frequency (Frequency band between 300 MHz – 3 GHz) WB BER : Wide Band BER (Boîtier Emission/Réception) I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Introduction 09/01/04 1–3...

  • Page 18: Definitions

    • the estimated G2 handportable MTBF is ≥ 50,000 hours under the following conditions: environment: moving surface, ambient temperature: 30°C. O level maintenance (Organisational) Simple troubleshooting operations and replacement of defective subassemblies by users themselves or general technicians using standard maintenance tools.
  • Page 19 A non–repairable part is a part or subassembly which cannot be repaired by the next level in the maintenance hierarchy. These parts are discarded after being replaced. Consumables are spare parts or common items used in maintenance tasks (grease, labels, screws). I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Introduction 09/01/04 1–5...

  • Page 20: Symbols

    • a number indicates a cross–reference forwards (towards the end of the flowchart) • a letter indicates a cross–reference backwards (towards the beginning of the flowchart) Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 1–6 09/01/04 Introduction...

  • Page 21: Format

    The keyboard keys to be pressed by the operator are in bold and between square brackets. Example: Press <Enter>. • The replies and commands are in bold. Example: Enter the command install *.*. • The character “ ” represents a “space”. I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Introduction 09/01/04 1–7...
  • Page 22 PAGE INTENTIONALLY LEFT BLANK Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 1–8 09/01/04 Introduction...

  • Page 23: Figure 2.1

    • an antenna. Common rear SMART EASY + EASY panel Figure 2.1 PRESENTATION OF THE THREE G2 HANDPORTABLES AND THEIR COMMON REAR PANEL I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Description 09/01/04 2–1...
  • Page 24 The front panel, battery pack and rear cover are made of plastic which is light and attractive. The material on the lower part and antenna socket is twin coloured to protect against falls and for ease of handling. Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 2–2 09/01/04 Description...

  • Page 25: Table 2.1 G2 Handportable Accessory Connector Pinout

    I2C BUS for communication with the accessories, • the external accessories power up command, • the external G2 handportable “on / off” command. • the RS232 serial link for data transmission, • the BUS for communicating with the battery, •...

  • Page 26: Figure 2.2

    Ê Ê Ê Ê Ê Battery connectors Accessory HAB flex board HAB flex board –logic connector connector part ribbon cable Figure 2.2 INTERCONNECTIONS BETWEEN HAB BOARD AND RADIO–LOGIC MODULE Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 2–4 09/01/04 Description...

  • Page 27: Technical Specifications

    380 to 430 MHz for the UL band and from 440 to 490 MHz for the UM band, • ”wide band” operation: capacity for a G2 handportable to operate with a given hardware configuration in a 50 MHz band. These performances are achieved with “wide band” amplifiers adjusted automatically, •...

  • Page 28: Figure 2.3

    2.1.3.2 Functional architecture The G2 handportable contains the transmission/reception, logic and user/terminal functions required to set up a radio communication with the PMR system. These functions are provided by an interconnected board and module: •...

  • Page 29: Figure 2.4

    Transmission and Translation • Connectable filter • Connectable filter • Variable–gain • Variable–gain Frequency reference amplifiers amplifiers 13 MHz Figure 2.4 FUNCTIONAL DIAGRAM OF RADIO PART I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Description 09/01/04 2–7...

  • Page 30: Figure 2.5

    HAB Flex Unit board Radio Radio Interface Part Handportable Keypad / display Management Unit Interface Accessory interface FCI accessory connector Figure 2.5 FUNCTIONAL DIAGRAM OF LOGIC PART Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 2–8 09/01/04 Description...

  • Page 31: Bench And Maintenance Tools

    When a terminal fails one or more nominal TRB tests, it is declared non–conform and must undergo I level maintenance operations, which include replacing the defective subassemblies and, if necessary, product characterisation (the G2 handportable does not require characterisation as its logic components and radio components are linked at manufacture).

  • Page 32: Standard Tools

    2.2.3 Standard tools Depending on the size of the G2 handportable radio stock handled by the ARS, the customer can choose either manual or electric tools. 2.2.3.1 Common tools 4 mm torque screwdriver FACOM A300A Bit for FACOM A300 selector screw (hexagon) 5/100”...

  • Page 33: Special Tools

    Desktop charger adapter HT6575 EADS Battery HR 5932 EADS G2 handportable window removal tool HR6663 EADS G2 handportable window piling tool HR6664 EADS Table 2.5 SPECIAL TOOLS I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Description 09/01/04 2–11...
  • Page 34 PAGE INTENTIONALLY LEFT BLANK Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 2–12 09/01/04 Description...

  • Page 35: Maintenance

    Defective board sent Terminal and to level D with test Return to user or documentation sent to report no.1 storage ARS support Figure 3.1 ARS MAINTENANCE FLOWCHART I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–1...

  • Page 36: Using The O Level Diagnosis

    ARS. For information, an example “all product” monitoring sheet is given in Table 3.1. It can be reproduced as it is or customised. Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–2 09/01/04 Maintenance...

  • Page 37: Table 3.1 Example Of Monitoring Sheet

    EXAMPLE OF MONITORING SHEET The Go–Nogo test report gives the results of the nominal test sequence measurements, which include a communication test in direct mode and MMI tests. I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–3...

  • Page 38: Processing Known Faults

    The terminal is incorrectly configured: not authenticated by the network PB20 Terminal not configured: state “Original terminal” PB 21 Type of terminal unknown Table 3.2 “PB” CODES Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–4 09/01/04 Maintenance...

  • Page 39: Table 3.3 "Al" Codes

    Error on I2C Bus AL 34 Micro wire bus alarm AL 35 Software hardware compatibility alarm AL 36 AL 37 Reset AL 38 Key ID Table 3.3 “AL” CODES I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–5...

  • Page 40: Table 3.4 Causes Of Terminal Shutdown

    Loss of terminal M2 memory PMB Info 1 Problem with Offset correction PMB Info 2 Problem with Offset correction (PMB overload) Table 3.5 FORMATTED MESSAGES PROCESSED AT I LEVEL Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–6 09/01/04 Maintenance...

  • Page 41: Using The O Level Diagnosis

    ARS, • reducing the I level maintenance time, • redimensioning the spare parts stock in real time, • showing up recurrent faults. I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–7...

  • Page 42: Pre–Test Operations

    Refer to the TEMAT Technical Manual (see Section 1.3, Document<4>). CAUTION: Tests on the TRB V2 are only guaranteed on products installed with the test software supplied by the factory. Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–8 09/01/04 Maintenance...

  • Page 43: Initial Test Sequence

    Volume button MMI 03 16 positions selector MMI 04 Keyboard and display lighting MMI 05 Bicolor LED GEN 04 Stop Terminal Table 3.7 LIST OF TRB–V2 TESTS I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–9...

  • Page 44: Initial Test Sequence

    Xmic–Xaf accessory versus frequency Module IFA 07 Xmic–Xaf versus micro gain Module IFA 08 Xmic–Xaf accessory versus loudspeaker gain Module TRB–V2 TROUBLESHOOTING TABLES (1/2) Table 3.8 Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–10 09/01/04 Maintenance...

  • Page 45: Table 3.8 Trb–V2 Troubleshooting Tables

    COM 01 Communication in direct mode HAB/Module COM 02 Privative microphone HAB/Module COM 03 Collective microphone HAB/Module COM 04 Loudspeaker HAB/Module TABLE 3.8 TRB–V2 TROUBLESHOOTING TABLES (2/2) I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Maintenance 09/01/04 3–11...

  • Page 46: Order Of Operations For Troubleshooting Faulty Subassemblies

    To validate the maintenance operations carried out, a nominal test sequence is carried out with the terminal cover in place. The test report must be “Passed” before the G2 handportable can be returned to the user or put with the reserve stock.

  • Page 47: Subassembly Replacement Procedures

    Each subassembly replaced is identified by its label and spare part reference. The removal and reinstallation steps refer to photos for dismantling and reassembling the G2 handportable supplied (Plate 5.II). The average time required to replace the part and the consumables needed are also listed.

  • Page 48: Table 3.9 Replacing Subassemblies

    20, 21, 22, 23, 24, Check the position of 6, 7, 8, 9 25, 26, 27, 28 the PTT key in its housing. Table 3.9 REPLACING SUBASSEMBLIES (2/2) Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–14 09/01/04 Maintenance...

  • Page 49: Parts List Of Non–Repairable Subassemblies

    The technical states referential also describes the procedure for labelling radio–logic modules used in maintenance. This procedure keeps a trace of G2 handportables and enables the ARS to manage its radio stock and facilitates the logistics flow with the factory.
  • Page 50 PAGE INTENTIONALLY LEFT BLANK Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 3–16 09/01/04 Maintenance...
  • Page 51 NOTES I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Notes 09/01/04 4–1...
  • Page 52 NOTES Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 4–2 09/01/04 Notes...
  • Page 53 NOTES I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Notes 09/01/04 4–3...
  • Page 54 NOTES Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 4–4 09/01/04 Notes...
  • Page 55 PLATES I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–1...
  • Page 56 PAGE INTENTIONALLY LEFT BLANK Page MMI – PS10154AENAA01 I Level – G2 Handportable Maintenance Manual 5–2 09/01/04 Plates...
  • Page 57 Plate 5.I G2 HANDPORTABLE MECHANICAL ASSEMBLY PLAN I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–3...
  • Page 58 Call Front panel Front panel Front panel selector knob Call selector retaining screw SMART EASY+ EASY Call selector knob Call selector retaining screw Screw cover Volume knob Radio–logic module Rear cover Loudspeaker connector retaining screw PTT cover Rear cover Emergency, PTT a n d cover ribbon cables Radio–logic module retaining notch...
  • Page 59 Ease the cover edges outwards. • Push the cover firmly onto the handportable and check Plate 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS (1/5) that it is correctly positioned. I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–5...
  • Page 60 HAB flex Put the radio–logic module in disconnection tool. place and secure the HAB flex board connector by hand. Plate 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS (2/5) I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–7...
  • Page 61 Step 12 Step 17 • • Carefully remove the Put the radio–logic module radio–logic module cover. carefully in place. Plate 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS (3/5) I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–9...
  • Page 62 Position the two spindles in • Withdraw the two volume place. and selector knob seals. • Put back the ribbon cable retaining bar. Plate 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS (4/5) I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–11...
  • Page 63 Hold the handportable in place and lower the lever fully. • Wait two 2 minutes then Plate 5.II G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS (5/5) remove the handportable. I Level – G2 Handportable Maintenance Manual MMI – PS10154AENAA01 Page Plates 09/01/04 5–13...

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