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Gullberg & Jansson Nova Comfort Assembly Manual
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Gullberg & Jansson Nova Comfort Assembly Manual

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P O O L
E N C L O S U R E S
NOVA COMFORT
& STELLA COMFORT
A s s e m b l y m a n u a l
Rev. 2016.1

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Summary of Contents for Gullberg & Jansson Nova Comfort

  • Page 1 P O O L E N C L O S U R E S NOVA COMFORT & STELLA COMFORT A s s e m b l y m a n u a l Rev. 2016.1...
  • Page 2 BOX DISASSEMBLY Model Outside dimensions Weight Name Type Glazing Width Height Depth Nova Comfort 3x6 4750 1350 Nova Comfort 3x7,5 A3/4 4750 1350 Nova Comfort 3,5x7 5250 1350 Nova Comfort 3,5x8,5 5250 1350 Nova Comfort 4x8 5950 1350 Nova Comfort 4x10...
  • Page 3 BOX DISASSEMBLY...

  • Page 4: Part List

    PART LIST Part list Name Type 4,8x50 pen head TRX screw 71300 Wedge + 4,2x10 pen head TRX screw 71349 TRX screw 71385 Pop rivet 12 mm 71302 Square lock 71372 flat nut 71372 plug 71373 6x60 pen head TRX screw 71364 Anchor 71365...
  • Page 5 PART LIST Pop rivet Square lock 4,8x50 pen head Wedge + 4,2x10 pen head 12 mm TRX screw TRX screw + flat nut + plug 6x60 pen head Anchor Interior handle TRX screw Screw cap Washer 4,8x25 pen head TRX screw Receiver profile cap Handle Hidden arrest L-R...
  • Page 6 BOX DISASSEMBLY...
  • Page 7 BOX DISASSEMBLY 1.10 1.11 1.12 Recommended tools (not included)
  • Page 8 PART LIST BY ENCLOSURE TYPES LIST OF ITEMS FOR M3 ENCLOSURES Item Item name Pcs Chapter number Rail S3/3 Rail S4/3 Front wall Front wall Front wall End wall 1. segment 2. segment 3. segment LIST OF ITEMS FOR M4 ENCLOSURES Item name Item nr.
  • Page 9 PART LIST BY ENCLOSURE TYPES LIST OF ITEMS FOR A3 ENCLOSURES Item Item name Pcs Chapter number Rail S3/3 Rail S4/3 Front wall End wall 1. segment 2. segment 1a + 1c 3. segment Side mounted 1b + 1d sliding door LIST OF ITEMS FOR A3/4, A4S, A4L, A4 ENCLOSURES Item Item...

  • Page 10: Rail Assembly

    RAIL ASSEMBLY Rail placement S3/3 S4/3 Item Nr. Item name Notes S3/3 Rail 2300 mm S4/3 Rail 2100 mm Pen head screw 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 812 100 6 700...
  • Page 11 RAIL ASSEMBLY A3/4 S1/2 S1/2s S5/2 S5/2s Item Nr. Item name Notes S1/2 Rail 3200 mm S1/2s Rail 3200 mm S5/2 Rail 1800 mm S5/2s Rail 1800 mm Pen head Screw 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 8 200...
  • Page 12 RAIL ASSEMBLY rail placement S1/2 S1/2s S6/2 S6/2s Item Nr. Item name Notes S1/2 Rail 3200 mm S1/2s Rail 3200 mm S6/2 Rail 1300 mm S6/2s Rail 1300 mm Pen head Screw 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 7 700...
  • Page 13 RAIL ASSEMBLY rail placement S1/2 S1/2s S2/2 S2/2s Item Nr. Item name Notes S1/2 Rail 3200 mm S1/2s Rail 3200 mm S2/2 Rail 2800 mm S2/2s Rail 2800 mm Pen head Screw 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 9 200...
  • Page 14 RAIL ASSEMBLY Rail placement S1/2 S1/2s S3/2 S3/2s Item Nr. Item name Notes S1/2 Rail 3200 mm S1/2s Rail 3200 mm S3/2 Rail 2300 mm S3/2s Rail 2300 mm Pen head screw 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 8 700...
  • Page 15 RAIL ASSEMBLY A4/5 M4/5 Rail placement S1/3 S1/3 S1/2s S7/3 S7/2s Item Nr. Item name Notes S1/3 Rail 3200 mm S1/2s Rail 3200 mm S7/3 Rail 1100 mm S7/2s Rail 1100 mm Pen head screw 104 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 10 700...
  • Page 16 RAIL ASSEMBLY Rail placement S1/3 S1/2s S7/3 S7/2s Item Nr. Item name Notes S1/3 Rail 3200 mm S1/2s Rail 3200 mm S7/3 Rail 1100 mm S7/2s Rail 1100 mm Pen head screw 104 6x60 Anchor Rail joiner Suggested spots for holes on the rail (depending on the ground surface) 10 700...
  • Page 17 RAIL ASSEMBLY Cordless screw Hammer drill Hammer Measuring tape Cordless drill driver...
  • Page 18 RAIL ASSEMBLY 2.10 2.11 2.12 7 mm 7 mm 6 mm 10 mm...
  • Page 19 RAIL ASSEMBLY 2.13 2.14 10 mm 6 mm 2.15 2.16 10 mm 2.17...
  • Page 20 RAIL ASSEMBLY 2.18 2.19 TRX 25 2.20 2.21...
  • Page 21 FIRST SEGMENT ASSEMBLY 1-B3 1-B2 1-B1 1-H1 1-HS A3/4 A4/5 Item nr. Item name Notes 1-B1 1. arch 1-B2 2. arch 1-B3 3. arch Receiver profile 1-HS Receiver profile with rail PC Clear plate / PC Thermo plate Linking hollow section Linking profile Linking profile with rail Pen head torx screw...
  • Page 22 FIRST SEGMENT ASSEMBLY M4/5 1-B3 1-B2 1-B1 1-H1 1-H2 M4/5 Item nr. Item name Notes 1-B1 1. arch 1-B2 2. arch 1-B3 3. arch 1-H1 Receiver profile - right 1-H2 Receiver profile - left PC Clear plate / PC Thermo plate Linking hollow section Linking profile Pen head torx screw...
  • Page 23 FIRST SEGMENT ASSEMBLY 1-B3 1-B3 * 1-HS = at the sliding door 1-H1 / 1-HS*...
  • Page 24 FIRST SEGMENT ASSEMBLY ** A3, A3/4, A4S, A4L, A4, A4/5, A5 G* / GS** Outside view 3.10 1-B2 3.11 3.12...
  • Page 25 FIRST SEGMENT ASSEMBLY 3.13 3.14 *A3, A3/4, A4S, A4L, A4, A4/5, A5, M5 3.15 3.16 1-B1 3.17 3.18...
  • Page 26 FIRST SEGMENT ASSEMBLY 3.19 3.20 3.21 3.22 1-H1/1-HS*/1-H2** * A3, A3/4, A4S, A4L, A4, A4/5, A5 at the sliding door **M3, M4, M4/5 M5 3.23 3.24...
  • Page 27 FIRST SEGMENT ASSEMBLY 3.25 3.26 Optional: By removing the screw and the spring on the key lock side, the pin will arrest automatically at the right position when closing the segment. The opposite side should be arrested manually when closing the segment.
  • Page 28 FIRST SEGMENT ASSEMBLY 3.32 3.33 3.34 3.35 3.36 3.37 3.38 3.39...
  • Page 29 FIRST SEGMENT ASSEMBLY 3.40 3.41 3.42 1-B3 1-H1/1-HS*/1-H2** 3.43 3.44 3.45 3.46 **M3, M4, M4/5 M5 * A3, A3/4, A4S, A4L, A4, A4/5, A5 at the sliding door...
  • Page 30 FIRST SEGMENT ASSEMBLY 3.47 3.48 3.49 3.50 3.51 3.52 3.53 3.54 3.55 3.56...
  • Page 31 INTERMEDIATE SEGMENT ASSEMBLY X*-U2 X*-U1 ** = A5, M5 A4/5 A3/4 M4/5 Item nr. Item name Notes x*-B1 1. arch x*-B2 2. arch x*-B3 3. arch Receiver profile - right left Receiver profile - left right X*-U1 PC Clear plate / PC Thermo plate X*-U2 PC Clear plate / PC Thermo plate Linking hollow section...
  • Page 32 INTERMEDIATE SEGMENT ASSEMBLY X**-B3 X**-U2 **X = number of segment...
  • Page 33 INTERMEDIATE SEGMENT ASSEMBLY X**-B2 4.10 X**-B1 X**-U1 **X = number of segment 4.11 4.12...
  • Page 34 INTERMEDIATE SEGMENT ASSEMBLY 4.13 4.14 X**-H1 4.15 4.16 4.17 4.18...
  • Page 35 INTERMEDIATE SEGMENT ASSEMBLY 4.19...
  • Page 36 INTERMEDIATE SEGMENT ASSEMBLY 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27...
  • Page 37 INTERMEDIATE SEGMENT ASSEMBLY 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 4.37 4.38 4.39 4.40...
  • Page 38 INTERMEDIATE SEGMENT ASSEMBLY 4.41 4.42 4.43 4.44 4.45 4.46 4.47 Repeat steps 4.1 - 4.47 (see at page 30-36)
  • Page 39 SEGMENT RUBBER SEAL INSTALLATION 3.4 5.4...
  • Page 40 SEGMENT RUBBER SEAL INSTALLATION 5.10 5.11 5.12...
  • Page 41 SEGMENT RUBBER SEAL INSTALLATION 5.13 5.14 5.15 5.16...
  • Page 42 SLIDING DOOR ASSEMBLY A-HM A3/4 A4/5 Item nr. Item name Notes 1. arch 2. arch Receiver profile A-HM Receiver profile marked PC Clear plate / PC Thermo plate Linking hollow section Pen head torx screw Sliding door lock Plastic plug Sliding door bottom rubber Outside rubber (double)* *With PC Clear plate...
  • Page 43 SLIDING DOOR ASSEMBLY A-HM 6.6 * *A3, A4, A4/5...
  • Page 44 SLIDING DOOR ASSEMBLY 6.7* *A3, A4, A4/5 6.10 6.11 6.12...
  • Page 45 SLIDING DOOR ASSEMBLY 6.13 6.14 Outside view 6.15 6.16 6.17...
  • Page 46 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE) 6.18 6.19 6.20 6.21 6.22 45° 6.23 6.24...
  • Page 47 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE) 6.25 6.26 45° 6.27 6.28 6.29 6.30...
  • Page 48 SLIDING DOOR RUBBER SEAL INSTALLATION (NEXT TO THE PC CLEAR PLATE) 6.31 6.32 6.33...
  • Page 49 MOUNTING SEGMENTS ONTO RAILS...
  • Page 50 END WALL INSTALLATION - LAST SEGMENT END WALL INSTALLATION - FIRST SEGMENT...
  • Page 51 END WALL INSTALLATION - FIRST SEGMENT 8.10 8.11...
  • Page 52 SLIDING DOOR INSTALLATION A3/4 A4/5 8.4 9.4 with A3 - A3/4 - A4S - A4L - A4 - A4/5 models...
  • Page 53 SLIDING DOOR INSTALLATION 9.10 9.11 with A5 models...
  • Page 54 SLIDING DOOR INSTALLATION 9.12 9.13 9.14 9.15 4.1 mm 9.16 9.17 8b 8c...
  • Page 55 SLIDING DOOR INSTALLATION 9.18 9.19 9.20 9.21 9.23 9.22 7b 7c TRX 25 TRX 25...
  • Page 56 SLIDING DOOR INSTALLATION 9.24 9.25 9.26 9.27 4.1 mm 9.28 9.29 TRX 25 RAIL ASSEMBLY...

  • Page 57: Final Assembly

    FINAL ASSEMBLY M4/5 Item nr. Item name Notes Buffer Rail joiner End cap 1 left + 1 right Latch sleeve A4/5 A3/4 Item nr. Item name Notes Buffer Rail joiner End cap 1 left + 1 right Latch sleeve Cordless drill Rivet gun Rubber hammer Scissors...
  • Page 58 FINAL ASSEMBLY 10.1 10.2 10.3 10.4 10.5 10.6 10.7...
  • Page 59 FINAL ASSEMBLY 10.8 10.9 10.10 10.11 10.13 10.12 Ábra szegmens beállítás 10.14 10.15...
  • Page 60 FINAL ASSEMBLY 10.16 10.17 10.18 10.20 10.19...
  • Page 61 FINAL ASSEMBLY 10.21 10.22 10.23 10.24* 10.25* * NOT FOR A3, A3/4.
  • Page 62 FINAL ASSEMBLY 10.26* 10.27* 6 mm 14 mm 10.28** 10.29** 10.30** 10.31** 6 mm 14 mm * FLAT MODELS (A) = FRONT AND BACK WALL **STANDARD MODELS (M) = ONLY FRONT WALL STANDARD MODELS (M) = ONLY BACK WALL...
  • Page 63 FINAL ASSEMBLY 10.32** 10.33** 10.34 10.35 10.36** 10.37** 10.38** **STANDARD MODELS (M) = ONLY FRONT WALL...
  • Page 64 NOTES...
  • Page 65 NOTES...

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