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Alfing Montagetechnik GmbH
User Manual
Single-Channel Control SMX10
Order No. = 700 6553 (German)
Order No. = 700 6554 (English)
Rev_14022011_EN
Issue | 14.02.2011
ATTENTION!
Please read this manual before first operation
and keep it for future reference!
Nutrunning Technology
Assembly Machines
Automation
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Table of Contents
Summary of Contents for AMT SMX10
- Page 1 Alfing Montagetechnik GmbH Nutrunning Technology Assembly Machines Automation User Manual Single-Channel Control SMX10 Order No. = 700 6553 (German) Order No. = 700 6554 (English) Rev_14022011_EN Issue | 14.02.2011 ATTENTION! Please read this manual before first operation and keep it for future reference!
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Page 2: Table Of Contents
ARC OUT X15 (RJ45) ............... 39 4.5.10 NET X16 (RJ45) ............... 39 4.5.11 MC-I/O X17 (8pol. MiniCombiCon 3,81)........40 4.5.12 I²C X18 (4pol. MiniCombicon 3,81) ......... 41 4.5.13 CAN IN X12 (RJ45) ..............41 User Manual Single-Channel Control SMX10 / Rev_14022011_EN... - Page 3 Resolver interface X22 (D-Sub15 pin)........50 4.5.26 Motor..................51 Technical Data ..................52 Error Diagnosis System Errors Displayed by the 7-Segment Display ......55 Annex EC Declaration of Conformity................61 Contact Form...................... 63 Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 4 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 5 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 6 Preface / Notes ..7 General Information ..7 Operating Site ..7 Set-Up ..7 Protection of Personnel ..8 Operation ..8 Maintenance / Repair ..8 Transport and Storage ..8 Disposal ..9 Copyright ..9 1.10 Trademarks ..9 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 7: General Information
Preface / Important Notes General Information This manual describes the nutrunner control SMX10. This manual will help you to use the nutrunner control SMX10 safely and properly. Carefully read all instructions. Adherence to safety notes is the precondition for trouble-free operation and possible filing of warranty claims. -
Page 8: Protection Of Personnel
• Protection from contamination and moisture! • The storage location must be dry and well ventilated! • Outdoor storage is not admissible! • The storage temperature must range between -10 ° C a nd +50 ° C. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 9: Disposal
1.10 Trademarks All product names and logos are trademarks or registered trademarks of the respective owners. Rev_14022011_EN / User Manual Single-Channel Control SMX10... - Page 10 Preface / Important Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 11 Preface / Important Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 12 Chapter Safety This chapter contains the safety notes for installation and use of the nutsetter controller SMX10. This chapter contains: Safety ..13 Notes and Symbols ..13 Electrical Safety ..14 Abbreviations Used ..15 Physical Connections ..15 Safety and Application Notes ..16 Product Monitoring ..17...
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Page 13: Notes And Symbols
G N / G E maintenance and repair procedures Note This symbol calls attention to currents and voltages Shield connection in connector Ground connection connection (protective earthing conductor) GND / 0 V Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 14: Electrical Safety
If the system is separated from the power supply due to the test, the cause must be determined before the operation of the unit is resumed. Upon switch-off of the unit, hazardous voltages may still be present in the capacitors of the power section for up to 3 minutes. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 15: Abbreviations Used
Power Drive Systems (product standard EN 61800-3) PTC resistor, positive temperature coefficient alternating current voltage direct current voltage Physical Connections Physical connections are identified as follows according to their functions: Input Output n.c. Vacant input/output (engl. not connected) Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 16: Safety And Application Notes
EMC information supplied to machine manufacturers is adhered to. AMT tests all its products in an EMC lab and thereby guarantees that the products conform to the required standards provided they are installed properly. -
Page 17: Product Monitoring
Experiences made with the system • Recurring errors • Difficulties with this manual EMC-Conforming Unit Design Concerning installation and first operation of all of AMT's units, the EU directives for electromagnetic compatibility (EMC) must be adhered to! Rev_14022011_EN / User Manual Single-Channel Control SMX10... - Page 18 Safety Notes: Note Notes Notizen Anotaciones Notizen Notes Note User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 19 Notizen Notizen: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 20 Chapter Overview This chapter informs you about the nutrunner control SMX10. This chapter contains: Overview ..21 General Information ..21 Performance Features SMX10 ..22 Parameterisation Software AMT PARA MX ..24 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 21: General Information
(e.g., PC) or an AMT master nutrunner control. In slave mode, the SMX10 receives program requirements from a master, based on target data that is either stored locally or downloaded from a host computer. These are then processed by the SMX10 in a self-sufficient manner. -
Page 22: Performance Features Smx10
-Shutdown based on digital signal with torque and angle monitor -Friction measurement -Retrospective nutrunning monitor -Redundant motor current control -Nutrunning time monito Interfaces • Serial interface for barcode reader • Parallel I/O • Ethernet User Manual Single-Channel Control SMX10 / Rev_14022011_EN... - Page 23 -1 program without operator console or socket tray -max. 8 tightening programs with socket tray -max. 15 tightening programs with operator console and program selection switch -1 loosening program Power Supply • 230 V / 50 Hz Rev_14022011_EN / User Manual Single-Channel Control SMX10...
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Page 24: Parameterisation Software Amt Para Mx
Parameterisation Software AMT PARA MX The parameterisation software AMT PARA MX is meant for simple configuration, programming and visualisation of the SMX10 nutrunner control on a laptop computer or a central PC. Parameterisation works solely in conjunction with the software AMT Ablauf (sequence). - Page 25 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 26 SMX10 nutrunner control. This chapter contains: Views and Interfaces ..27 Front View ..27 Top View ..28 Bottom View ..30 Back View – Wall Console ..31 Back View – Flap Housing ..32 Technical Data ..52 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 27: Front View
4 LEDs. The mains switch is located in the lower area. Mains on/off = NOK- fastening = OK- fastening = Ready = Power ON 7 segment display = please refer to chapter 5. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 28: Top View
Views and Interfaces Top View Nutrunner cable connection top Cable feed opening Interlock Compact-Flash-Card User Manual Single-Channel Control SMX10 / Rev_14022011_EN... - Page 29 XC 8 PTC_IN RD/BU n.c. PTC_GND GY/PK XC 6 Ready for operation XC 3 XC 15 XC A Start XC B Backoff Housing (shield) XC W XC V XC U XC PE PE GN/YE Rev_14022011_EN / User Manual Single-Channel Control SMX10...
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Page 30: Bottom View
Views and Interfaces Bottom View External USB-Interface User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 31: Back View - Wall Console
Views and Interfaces Back View – Wall Console 209,0 40,0 Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 32: Back View - Flap Housing
Views and Interfaces Back View – Flap Housing User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 33: Power X11 (Powercombicon 6Pol. 7,62)
Power X11 (Powercombicon 6pol. 7,62) Network supply: Logic: 1*230VAC/50Hz Power: 1*230VAC/50Hz at 40A-nit 3*230VAC/50Hz at 80A-unit Logic supply Logic supply 4 PE Ground 3 L3 Power supply 2 L2 Power supply 1 L1 Power supply Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 34: Led-Status Indication
The measuring card is searching for an action torque sensor or is communicating with a reaction torque sensor. 4.5.4 Reset By pressing the reset button, a reset will be activated on the measuring card. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 35: Id-Coding Selector (Modul Address)
ID-coding selector (00 to 99). Each address must only be assigned once. If a new coding has been assigned, the respective device must be turned on and off so that the address is taken over. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 36: Com3 X3 (D-Sub09 Connector)
+5V supply terminal GND signal GND supply terminal Control line ready to send Control line clear to send RS485 Interface D+ ATTENTION! Pins 1, 4, 6 and 9 not compatible with standard configuration RS232. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 37: Com1 X1 (D-Sub09 Connector); Com2 X2
The cable shield is connected to the connector shell. WARNING! Consider the position of the ID coding selectors (modul address) of the tightening module if tightening modules are activated via one serial interface. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 38: Arc In X14 (Rj45)
Arcnet module ArcVcc and GND (ArcVcc) via jumpers. As a standard the jumpers are open. ArcVcc and GND (ArcVcc) are required at the last module for the moving load (resistance network). PIN 7 and PIN 8: Alternative bus interface RS485. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 39: Arc Out X15 (Rj45)
Receive data + n.c. n.c. Receive data - n.c. n.c. ATTENTION! Only to be used if the ARCNET communication bus standard is not required. PIN 4, 5, 7,8 Pin assignment per standard Ethernet 10Base Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 40: Mc-I/O X17 (8Pol. Minicombicon 3,81)
Threshold signal decoupled. External and internal voltage must be supplied to PIN1. IN1 and IN2 decoupled. Internal +12V or +24V or external voltage can be used. When using an external voltage, PIN6 and PIN7 must be bridged. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 41: I²C X18 (4Pol. Minicombicon 3,81)
I2C bus interface can be used to expand PME60 board, e.g. for additional I/O's. 4.5.13 CAN IN X12 (RJ45) Designation Additional function CAN_H CAN_L CAN_GND RS485- COM1 RS485+ COM1 CAN_GND CAN_GND CAN_VCC The cable shield is connected to the connector shell. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 42: Can Out X13 (Rj45)
The cable shield is connected to the connector shell. X4 (Start lock-out) Enables external interruption of start signal. This feature can be prevented by putting a jumper between Pin1 and Pin2. Allocation Start lock-out Start lock-out User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 43: X5 (Handheld Nutrunner I/O Interface)
(Connection for a fixed selection of program 1) Allocation I/O Comment Supply voltage Program 1 4.5.17 X7 (WBT interface) Allocation I/O Comment Ready Ready Tightening OK Tightening NOK Total- OK Groups IO Ground Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 44: X8 Supply
Digital-In 4 Bit 3 Digital-In 5 Ext. Stop Digital-In 6 PG6 * Reset counter Digital-In 7 Loosening Loosening 0V / GND Ground All inputs are operated with a voltage of +10V to +30V User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 45: X10 Outputs (12Pole Mini Combicon 3,81)
The total load for all outputs on the OUT plug is max. 200mA, if there is no external 24V feed. If there is an external 24V feed, then the total load can be increased to max. 500mA. Tightening Module Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 46: Transducer Digital X19 (D-Sub15Hd Connector)
The signals on PIN1 up to PIN10 are available only in connection with the extension module for analogue measuring transducers. Only PIN11 up to PIN15 are configured as standard. The analogue measuring transducer is connected to the servo interface of the measuring transducer. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 47: Transducer Digital X19.1 (D-Sub09 Connector)
Views and Interfaces 4.5.22 TRANSDUCER DIGITAL X19.1 (D-Sub09 connector) Allocation I/O Comment RS485 D+ n.c. + 12V Supply measurement transducer n.c. n.c. RS485 D- Direction n.c. Ground Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 48: Transducer Analog X20 (D-Sub09 Connector)
Calibration signal 5 V active high VCC+ Supply +12V n.c. n.c. Supply +5V 0V torque signal Data-Enable 5V active high VCC- Supply -12V The cable shield is connected to the connector shell. Transducer Tightening Module User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 49: Hall Transducer X21 (D-Sub 15 Connector)
The shield must be connected to the metal shell of the 15-pole submin D connector. Resolver Designation Function n.c. n.c. SIN+ Sinus+ n.c. COS+ Cosinus+ n.c. Temperature sensor n.c. HALL Aktive tu Pin 8 bridged n.c. SIN- Sinus- n.c. COS- Cosinus- n.c. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 50: Resolver Interface X22 (D-Sub15 Pin)
The shield must be connected to the metal shell of the submin D connector Resolver Designation Function n.c. n.c. Sinus n.c. Cosinus Rotor Temperature sensor n.c. n.c. n.c. n.c. Sinus Rotor Cosinus n.c. User Manual Single-Channel Control SMX10 / Rev_14022011_EN... -
Page 51: Motor
The cable shield must be connected to the connector shell at the motor and to the shield bar at the servo amplifier. Rev_14022011_EN / User Manual Single-Channel Control SMX10... -
Page 52: Technical Data
RAL 9006 (white aluminium) Front RAL 7016 (coal gray) Enclosure type: IP54 Supply power connection: line voltage 230 Volt (200-240) Total dimensions: (H x B x T) in mm 330 x 180 x 379 User Manual Single-Channel Control SMX10 / Rev_14022011_EN... - Page 53 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 54 Chapter Error Diagnosis This chapter describes error diagnosis in the SMX10 nutrunner control. This chapter contains: Error Diagnosis ..55 System Errors Displayed by the 7-Segment Display ..55 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 55: Error Diagnosis
An error code is assigned to each error message, allowing evaluation and display of the error with the highest error code. Rev_14022011_EN / User Manual Single-Channel Control SMX10... - Page 56 Tightening tool may have to be replaced Firmware not active Power-up initialisation or download of The tightening module can not be (Display flashes right and left system software (firmware etc.) or started. parameters. alternately.) User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 57 This message is output if a tightening module detects that at least 1 further tightening module has the same bus address. In this case, check the bus addresses of the respective tightening modules. Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 58 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 59 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 60 Chapter Annex This chapter contains the EC declaration by AMT for this machine/system as well as a contact form. This chapter contains: Annex ..61 EC Declaration of Conformity ..61 Contact Form ..63 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 61: Annex
Annex EC Declaration of Conformity Rev_14022011_EN / User Manual Single-Channel Control SMX10... - Page 62 User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
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Page 63: Contact Form
I need descriptive literature concerning: Hand tools Built-in nutsetters Assembly systems Automation I am interested in a detailed discussion. Please call to make an appointment. Please call me. _______________________________________________________________________________________ Date: Signature / Company stamp Person to contact Rev_14022011_EN / User Manual Single-Channel Control SMX10... - Page 64 Notizen Notizen: Note Notes Notizen Anotaciones Notizen Notes Note User Manual Single-Channel Control SMX10 / Rev_14022011_EN...
- Page 65 Notes Notes: Note Notes Notizen Anotaciones Notizen Notes Note Rev_14022011_EN / User Manual Single-Channel Control SMX10...
- Page 66 Alfing Montagetechnik GmbH Alfing Montagetechnik GmbH Auguste-Kessler-Straße 20 D-73433 Aalen Tel. +49 7361 501-2701 Fax +49 7361 501-2709 info@amt.alfing.de www.alfing.de User Manual Single-Channel Control SMX10 / Rev_14022011_EN...