Aqua Systems SmartChoice Installation, Operation And Maintenance Manual

Aqua Systems SmartChoice Installation, Operation And Maintenance Manual

Water conditioning system

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SmartChoice
Water Conditioning System
SOFTENING
SET
CLOCK
CAPACITY
REMAINING
650
GAL
REGEN
NEXT
®
Installation, Operation,
and Maintenance Manual
Installation, Operation, and
Maintenance Manual
7785 East US Hwy 36
Avon, IN 46123
(317) 272-3000 • (800) 447-5582
© 2002 New Aqua LLC

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Summary of Contents for Aqua Systems SmartChoice

  • Page 1 SmartChoice Water Conditioning System CAPACITY REMAINING SOFTENING REGEN NEXT CLOCK ® Installation, Operation, and Maintenance Manual Installation, Operation, and Maintenance Manual 7785 East US Hwy 36 Avon, IN 46123 (317) 272-3000 • (800) 447-5582 © 2002 New Aqua LLC...
  • Page 2: Owner Information

    Most water conditioning products on the market today are designed to be disposable. The SmartChoice was designed to be a lasting appliance that can provide a lifetime of operation. The Exchangeable Component Maintenance System allows easy and efficient maintenance solutions.
  • Page 3: Table Of Contents

    Refill Flow Control Assembly or Refill Port Plug ......................34 Water Meter or Meter Plug ..............................35 Bypass Valve ..................................35 Troubleshooting ..........................37 Troubleshooting ..........................38 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 4: How The Smartchoice Works

    “fluffing” the resin bed sodium from sodium chloride (softener salt) or potassium from for the brining cycle. potassium chloride. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 5 Resin can be regenerated with regeneration more effectively cleaning sodium from sodium chloride (softener salt) or potassium from the resin. potassium chloride. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 6: Pre Install Review

    (add adj. iron and hardness) No. in Family _______ Use the Total Compensated Hardness number for Hardness Setting in start up programming. (Page 11) © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 7: Pre Assembly

    3/4” Copper Sweat from soldering or PVC glue solvents may 1” Copper Sweat damage the nut, split ring, or o-ring. figure 2 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 8: Bypass Operation

    The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The SmartChoice bypass valve is particularly unique in the water treat- ment industry due to its versatility and state of the art design features. The 1” full flow bypass valve incorporates four positions including a diagnostic position that allows service work on a pressurized system while still providing untreated bypassed water to the facility or residence.
  • Page 9: Installation

    Tip: If there is a three way bypass in the existing plumbing, inspect it to make sure the bypass valve shuts off 100% when closed. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 10: Brine System Placement

    2. After confirming no leaks exist, proceed to start up instructions on page 12. figure 3 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 11 This is used only in heater the event of a malfunction. Water Softener Water Heater Hard Water Bypass Treated Water Pump Line Pressure Tank Brine System © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 12: Start Up

    2. Press “REGEN” for 3 seconds to start a normal regenera- during their normal life. tion. Allow the system to complete the regeneration. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 13: Programming

    If the power outage is extended, the time of day will flash, and should be reset. All other programming will be retained. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 14: Installer Displays/Settings

    To initiate a manual regeneration immediately, press and hold the “REGEN” button for three seconds. Return to The system will begin to regenerate immediately. Normal Operation © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 15: User Displays/Settings

    4. To initiate a manual regeneration immediately, press and hold the “REGEN” “REGEN TODAY” will button for three seconds. The system will begin to regenerate immediately. flash if a regeneration is expected “tonight”. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 16: Service

    Normal Threads - Facing the unit from the Clip front, loosen the base nut by turning from left to right. figure 1 figure 2 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 17 16. Open the second valve handle (outlet) on the bypass. Turn on water and make sure there see figure 3 are no leaks before continuing return to service. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 18 13. Add new salt. Do not use any of the old salt that came out of the brine tank. 14. Follow the disinfection instructions listed on page 12. 15. Put on brine tank cover. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 19: Parts Diagrams

    02910188 O-Ring 231 02910166 O-Ring 337 Order No. Description Quantity Threaded Adapter Tank Nut Split Ring O-Ring 215 O-Ring 231 O-Ring 337 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 20 02910131 Drive Gear Cover (2 - 6) 02610106 Drive Assy (includes parts 2 - 6) Not Shown 02910166 Transformer 110v - 12v © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 21 Spacer Stack Assy 02910110 Drive Cap Assy 02910141 O-Ring 228 02910124 Piston Downflow Assy 02910125 Piston Upflow Assy 02910160 Regenerate Piston 02910166 O-Ring 337 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 22 Injector Assy J Light Blue 02910122 Injector Assy K Light Green Not Shown 02910158 O-Ring 11 (Injector) Not Shown 02910159 O-Ring 13 (Injector) © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 23 Elbow 1/2" w/ Nut and Insert Option Water Flow Proper Refill Flow Control orientation directs water flow towards the washer face with rounded edge and text. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 24 DLFC 10.0 gpm for 3/4" Water Flow Proper Drain Line Flow Con- trol orientation directs water flow towards the washer face with rounded edge and text. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 25 1" 02950131 DLFC 17.0 gpm for 1" fitting is 02950132 DLFC 20.0 gpm for 1" used 02950133 DLFC 25.0 gpm for 1" © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 26 Meter Assy Part No. Description Qty. 02910148 Nut 1" QC 02910108 Meter Assy 02910140 Turbine Assy 02910126 O-Ring 215 02910109 Meter Plug Assy © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 27 02910147 Split Ring 02910147 Split Ring 02910126 O-Ring 215 02910126 O-Ring 215 02910170 Fitting 1" Brass Sweat 02910171 Fitting 3/4" Brass Sweat © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 28 Bypass Handle Gray 02950120 Bypass Vertical Adapter Assy 02910144 Bypass Rotor Seal Retainer 02910149 O-Ring 135 02910150 O-Ring 112 02910151 O-Ring 214 © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 29 Shown 02950123 Valve Wrench /RRVHQV 'UDLQ 1XW ,Q 3RO\WXEH $SSOLFDWLRQV /RRVHQV ,QMHFWRU $QG %\SDVV &DSV /RRVHQV 4XLFN &RQQHFW 1XWV /RRVHQV 'ULYH &DS © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 30 474 Safety Brine Valve 03310715 474 Float Assy 03310710 474 Air Check Assy CAPACITY REMAINING SOFTENING 03310654 Overflow Assy NEXT REGEN CLOCK ® © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 31: Service Guide

    Keep your other fingers behind the drive gear cover so the drive gears do not drop on the ground. Replace broken or damaged drive gears. Do not lubricate any of the gears. Avoid getting any foreign matter on the © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 32: Drive Cap Assembly, Main Piston And Regenerant Piston

    Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 33: Spacer Stack Assembly

    (e.g. 154) and then reset the valve to the service posi- tion. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 34: Injector Cap, Screen, Injector Plug And Injector

    Do not use Vaseline, oils, or other unacceptable lubricants on o-rings. A elbow or the white retainer. silicon lubricant may be used on the o-ring on the elbow or the white retainer. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 35: Water Meter Or Meter Plug

    There are three o-rings: one under the rotor cap, one on the rotor stem and the rotor seal. Replace worn o-rings. Clean rotor. Reinstall rotor. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 36 (black wire) and plug back in. This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software version (e.g. 154) and then reset the valve to the service position. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 37: Troubleshooting

    Replace PC board defective i. PC board incorrectly aligned to i. Ensure PC board is correctly drive bracket snapped on to drive bracket © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 38: Troubleshooting

    NEXT and REGEN buttons were pressed to reset the valve. © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...
  • Page 39 Installation, Operation,and Series SC Maintenance Manual Notes Installation, Operation, and Maintenance Manual © 2002 New Aqua LLC dba Aqua Systems • 7785 East US Hwy 36 • Avon, IN 46123...

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